VW Polo manuals

Volkswagen Polo Service & Repair Manual: Crimping Pliers - .35-2.5mm -VAS1978/1A

The Crimping Pliers - .35-2.5mm -VAS1978/1A- or the Wiring Harness Repair - Crimping Plier - Base Tool -VAS1978/1-2- together with the Wiring Harness Repair - Crimping Head - .35-2.5mm -VAS1978/1-1-, or the Wiring Harness Repair Set - Crimping Head - 4-6mm -VAS1978/2A- from the wiring harness repair set is used to compress the crimp connectors.
Crimp connectors, pressing using the Crimping Pliers - .35-2.5mm -VAS1978/1A-. Refer to → Chapter „Wire Break with Dual Repair Point“.
The following crimping heads are available for the Wiring Harness Repair - Crimping Plier - Base Tool -VAS1978/1-2-
Crimping Head 0.35 mm 2 - 2.5 mm 2Wiring Harness Repair - Crimping Head - .35-2.5mm -VAS1978/1-1-
Crimping Head 4.0 mm 2 - 6.0 mm 2Wiring Harness Repair Set - Crimping Head - 4-6mm -VAS1978/2A-
Wiring Harness Repair Set - Crimping Head - JPT -VAS1978/9-1-
In conjunction with Wiring Harness Repair Set - Crimping Head - JPT -VAS1978/9-1-, the crimping pliers are used to crimp contacts onto individual wires when repairing wiring cross-sections up to 0.35 mm2. Refer to → Chapter „Wires with Cross Section up to 0.35 mm 2, Repairing“.
Changing the Crimping Head
–  Open crimp pliers completely.
 

Crimping Pliers - .35-2.5mm -VAS1978/1A

–  Disengage both locking pins in direction of -arrows- from crimp pliers basic tool.
 

Crimping Pliers - .35-2.5mm -VAS1978/1A

–  Insert the required crimping head from above -arrow- in crimp pliers basic tool.
 

Crimping Pliers - .35-2.5mm -VAS1978/1A

–  Lock the crimping head by pressing in the pins -arrows- into crimp pliers basic tool.
 

Crimping Pliers - .35-2.5mm -VAS1978/1A

Wiring Harness Repair Set - Hot Air Blower -VAS1978/14A
  Caution When heat-shrinking crimp connections, be careful not to damage any other wiring, plastic parts or insulat ...

Wiring Harnesses, Repairing
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