Volkswagen Polo Service & Repair Manual: Two-Part Steel Filling Paste Set
| Two-Part Steel Filling Paste Set -DA 787 300 A2- |
| This filling paste is made of polyester and a metal powder
mixture and is used to produce true-to-contour surfaces on
highly stressed body surfaces. This filling paste works
especially well as a replacement for lead-coated alluvial tin. |
| This filling paste is pliable and sandable while maintaining
a high degree of firmness and temperature stability, which makes
it especially suitable to be painted over. |
 Note
| The Two-Part Hardener, Long -LVM 018 100 A2- must be used at
temperatures over 30 °C (86 °F) and / or with a relative
humidity over 80 %. |
| General metallic base surfaces |
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| Pre-treatment of base surfaces: |
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Carefully remove any grease and sand the base surface. The
base surfaces must be prepared using the
→ Chapter „Pneumatic Brush Grinder Set -VAS6446-“.
This means down to the bare metal with P40 grit sandpaper. If
necessary, clean the dirty surface once again and then remove
any cleaning residue again using the brush grinder. |
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Clean once more using silicone remover before reworking. |
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| Application type: Filling |
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Both components are mixed in a ratio of 1 part by volume of
hardener liquid and 2.5-3 parts by volume of powder or 10 grams
of hardener liquid and 58 grams of powder to create a product
that can be spread. |
Note
| Avoid using too much hardener liquid, since this can
negatively affect the final strength and adhesion of the filling
paste. |
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The pot life is approximately four to six minutes at +20 °C
(68 °F). |
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The reaction temperature requires at least +5 °C (41 °F). |
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Cure using the short-wave IR heater. |
| Ventilate approximately 10 minutes at +20 °C (68 °F). |
| Pre-hardening: 10 minutes at approximately 50 °C (122 °F) |
| Hardening 1st step: 10 minutes at 75 °C (167 °F) |
| Hardening 2nd step: 10 minutes at 85 °C (185 °F) |
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Use the body planer to remove excess material before the
thermal final curing process. |
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Then use P80 grit dry sandpaper to sand the contours. |
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| Air Drying: |
Powder + Hardener Liquid |
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| Flashpoint: |
Hardener |
33 °C (91.4 °F) |
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Powder |
not applicable |
| The guaranteed shelf life is 12 months from the production
date. Use no later than the date indicated on the label and
store in original container at +20 °C (68 °F). |
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Store in a cool and dry place. Storage temperature +20 °C
(68 °F). |
Note
| Use only in well ventilated spaces. |
| The wearing of protective gloves and dust masks is
recommended. |
| The use of a grinding dust extractor is recommended. |
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Definition:
Two-Part Fine Filling Paste -LSP 784 002 A2-
Edition 06/2011
Product Description
...
Other materials:
Ashtray in the drink holder
First read and observe the introductory information
and safety warnings
Fig. 104 Removable ashtray
To use, place the removable ashtray in one of the drink holders in the front
centre console or in the rear centre console .
Opening and closing the ashtray
To open, lift the ashtray cove ...
Contaminants Removed from Refrigerant Circuit
The reservoir/receiver/dryer or dryer bag/cartridge should
not be replaced under the following conditions.
After an accident when there is no damage on the
reservoir/receiver/dryer.
The repair was done quickl ...
Correct sitting position
Fig. 35 There must be a distance Ⓐ of
at least 25 cm between the driver and the steering wheel.
Fig. 36 Correct seat belt routing and
head restraint adjustment
First read and observe the introductory information
and safety warnings
The following details the correct sitting positions for ...
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Filling Paste
Two-Part Fine Filling Paste