Volkswagen Polo Service & Repair Manual: Two-Part Steel Filling Paste Set
| Two-Part Steel Filling Paste Set -DA 787 300 A2- |
| This filling paste is made of polyester and a metal powder
mixture and is used to produce true-to-contour surfaces on
highly stressed body surfaces. This filling paste works
especially well as a replacement for lead-coated alluvial tin. |
| This filling paste is pliable and sandable while maintaining
a high degree of firmness and temperature stability, which makes
it especially suitable to be painted over. |
 Note
| The Two-Part Hardener, Long -LVM 018 100 A2- must be used at
temperatures over 30 °C (86 °F) and / or with a relative
humidity over 80 %. |
| General metallic base surfaces |
|
|
|
| Pre-treatment of base surfaces: |
| – |
Carefully remove any grease and sand the base surface. The
base surfaces must be prepared using the
→ Chapter „Pneumatic Brush Grinder Set -VAS6446-“.
This means down to the bare metal with P40 grit sandpaper. If
necessary, clean the dirty surface once again and then remove
any cleaning residue again using the brush grinder. |
|
|
|
| – |
Clean once more using silicone remover before reworking. |
|
|
|
| Application type: Filling |
|
|
|
| – |
Both components are mixed in a ratio of 1 part by volume of
hardener liquid and 2.5-3 parts by volume of powder or 10 grams
of hardener liquid and 58 grams of powder to create a product
that can be spread. |
Note
| Avoid using too much hardener liquid, since this can
negatively affect the final strength and adhesion of the filling
paste. |
| – |
The pot life is approximately four to six minutes at +20 °C
(68 °F). |
| – |
The reaction temperature requires at least +5 °C (41 °F). |
|
|
|
| – |
Cure using the short-wave IR heater. |
| Ventilate approximately 10 minutes at +20 °C (68 °F). |
| Pre-hardening: 10 minutes at approximately 50 °C (122 °F) |
| Hardening 1st step: 10 minutes at 75 °C (167 °F) |
| Hardening 2nd step: 10 minutes at 85 °C (185 °F) |
|
|
|
| – |
Use the body planer to remove excess material before the
thermal final curing process. |
| – |
Then use P80 grit dry sandpaper to sand the contours. |
|
|
|
| Air Drying: |
Powder + Hardener Liquid |
|
| Flashpoint: |
Hardener |
33 °C (91.4 °F) |
| |
Powder |
not applicable |
| The guaranteed shelf life is 12 months from the production
date. Use no later than the date indicated on the label and
store in original container at +20 °C (68 °F). |
|
|
|
| – |
Store in a cool and dry place. Storage temperature +20 °C
(68 °F). |
Note
| Use only in well ventilated spaces. |
| The wearing of protective gloves and dust masks is
recommended. |
| The use of a grinding dust extractor is recommended. |
|
|
|
Definition:
Two-Part Fine Filling Paste -LSP 784 002 A2-
Edition 06/2011
Product Description
...
Other materials:
Refuelling autogas
Fig. 132 In the right-hand side of the
vehicle at the rear: open tank flap with tank cap for gas filler neck ① and adapter
②
First read and observe the introductory information
and safety warnings Switch off the engine, ignition and mobile
telephone before refuelling .
Please re ...
Tire Pressure Monitoring Sensor without Valve, Removing and Installing,
Vehicle Before Customer Delivery
Special tools and workshop equipment
required
Torque Wrench -VAG1410-
Perform the Following:
Removing
–
Remove the tire from the disc wheel.
&nb ...
Coolant Fan Control Module -J293
Note
Available in different construction styles, some installed
on coolant fan -arrows-.
This control module switches on and off the A/C clutch and
therefore the A/C compressor. It switche ...
© 2016-2026 Copyright www.vwpolo.net
Filling Paste
Two-Part Fine Filling Paste