Volkswagen Polo Service & Repair Manual: Two-Part Steel Filling Paste Set
| Two-Part Steel Filling Paste Set -DA 787 300 A2- |
| This filling paste is made of polyester and a metal powder
mixture and is used to produce true-to-contour surfaces on
highly stressed body surfaces. This filling paste works
especially well as a replacement for lead-coated alluvial tin. |
| This filling paste is pliable and sandable while maintaining
a high degree of firmness and temperature stability, which makes
it especially suitable to be painted over. |
 Note
| The Two-Part Hardener, Long -LVM 018 100 A2- must be used at
temperatures over 30 °C (86 °F) and / or with a relative
humidity over 80 %. |
| General metallic base surfaces |
|
|
|
| Pre-treatment of base surfaces: |
| – |
Carefully remove any grease and sand the base surface. The
base surfaces must be prepared using the
→ Chapter „Pneumatic Brush Grinder Set -VAS6446-“.
This means down to the bare metal with P40 grit sandpaper. If
necessary, clean the dirty surface once again and then remove
any cleaning residue again using the brush grinder. |
|
|
|
| – |
Clean once more using silicone remover before reworking. |
|
|
|
| Application type: Filling |
|
|
|
| – |
Both components are mixed in a ratio of 1 part by volume of
hardener liquid and 2.5-3 parts by volume of powder or 10 grams
of hardener liquid and 58 grams of powder to create a product
that can be spread. |
Note
| Avoid using too much hardener liquid, since this can
negatively affect the final strength and adhesion of the filling
paste. |
| – |
The pot life is approximately four to six minutes at +20 °C
(68 °F). |
| – |
The reaction temperature requires at least +5 °C (41 °F). |
|
|
|
| – |
Cure using the short-wave IR heater. |
| Ventilate approximately 10 minutes at +20 °C (68 °F). |
| Pre-hardening: 10 minutes at approximately 50 °C (122 °F) |
| Hardening 1st step: 10 minutes at 75 °C (167 °F) |
| Hardening 2nd step: 10 minutes at 85 °C (185 °F) |
|
|
|
| – |
Use the body planer to remove excess material before the
thermal final curing process. |
| – |
Then use P80 grit dry sandpaper to sand the contours. |
|
|
|
| Air Drying: |
Powder + Hardener Liquid |
|
| Flashpoint: |
Hardener |
33 °C (91.4 °F) |
| |
Powder |
not applicable |
| The guaranteed shelf life is 12 months from the production
date. Use no later than the date indicated on the label and
store in original container at +20 °C (68 °F). |
|
|
|
| – |
Store in a cool and dry place. Storage temperature +20 °C
(68 °F). |
Note
| Use only in well ventilated spaces. |
| The wearing of protective gloves and dust masks is
recommended. |
| The use of a grinding dust extractor is recommended. |
|
|
|
Definition:
Two-Part Fine Filling Paste -LSP 784 002 A2-
Edition 06/2011
Product Description
...
Other materials:
Coolant specification
First read and observe the introductory information
and safety warningsThe cooling system is filled at the factory with a mixture
of specially prepared water and at least 40% coolant additive G 13
(TL-VW 774 J). The coolant additive is dyed purple. This mixture of water and coolant
additive ...
Refrigerant Circuit, General Precautions
Follow the instructions for the workplace. They should be
displayed in the workplace.
Ensure absolute cleanliness when working.
Wear work clothing, safety goggles and gloves when working
with refrigerant and ...
Heel and Toe Wear
Heel-and-toe wear is step-like wear of individual tread
blocks, due to which an increased rolling noise can develop. The
heel-and-toe wear is caused by the uneven distortion of the
tread blocks in the contact patch. Heel-and-toe wear appears in
more extr ...
© 2016-2026 Copyright www.vwpolo.net
Filling Paste
Two-Part Fine Filling Paste