Volkswagen Polo Service & Repair Manual: Structuring Component
| Structuring Component, Fine -ALN 775 108- |
| The Structuring Component, Fine -ALN 775 108- is a component
for the two-part HS top coat and changes it into a textured
paint. |
| The top coat can be used for plastic finishes on vehicles. |
| Hardened, well-preserved and sanded old paint or factory
paints |
| Plastic parts treated with primer or filler |
 Note
| For information about plastic parts, refer to "The VW/Audi
Coating System for Plastic Parts" (Data Sheet 5.74). |
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| Pre-treatment of base surfaces: |
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Carefully clean using Silicone Remover -LVM 020 000 A5- or
Silicone Remover, Long -LVM 020 100 A5-. |
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Dry-sand with rotary sander and dust extraction (P 400 to
500 grit). |
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Or wet-sand with P 800 grit sandpaper |
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Use a suitable cleaning agent before reworking to ensure a
clean and residue-free surface. |
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| Mixing ratio 1:1 by volume with two-part HS top coat: |
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Afterwards combine this mixture 4:1 by volume with a
suitable two-part VHS hardener. |
| See technical application information two-part VHS hardener.
Refer to
→ Chapter „Two-Part VHS Hardener and Two-Part VHS Performance
Hardener“. |
| Two-Part Thinner, Special -LVM 009 200 A2/A5- |
| Two-Part Thinner, Long -LVM 009 300 A2- |
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| Processing time/pot life: |
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Ready to spray in 90-100 minutes at +20 °C (68 °F) |
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Processing viscosity 4 mm for +20 °C (68 °F), German
Industry Standardization 53211 |
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Processing viscosity at +20 °C (68 °F) material temperature
is the mixing viscosity for “Compliant” and “HVLP”. |
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Adding 15 % thinner at +20 °C (68 °F) material temperature |
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Set spray nozzle (see manufacturer's information):
“Compliant” 1.3 to 1.4 mm. |
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Set spray nozzle (see manufacturer's information): “HVLP”
1.3 to 1.5 mm. |
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Set spray pressure (see manufacturer's information):
“Compliant” to 2.0 to 2.5 bar. |
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Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
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Two spray applications are required with drying time (5 to
10 minutes) to get a dry layer thickness of between 50 and 60
µm. |
Note
| The addition of Elastic Additive -ALZ 011 001- is omitted. |
| Structuring Component, Fine -ALN 775 108- is only suitable
for use on attachments (for example, bumpers, spoilers). |
| Various effects can be created using different spraying
techniques and layer thicknesses. |
| Structuring Component, Fine -ALN 775 108- is thixotropically
mixed, which means it becomes fluid when stirred. |
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| Air dry at +20 °C (68 °F) room temperature: |
| Dust dry after 30 to 50 minutes |
| Ready for assembly after 4 to 6 hours |
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| Final drying time with forced drying is a minimum of 5 to 10
minutes. |
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| Forced dry at +60 °C (140 °F) object temperature for 30 to
40 minutes |
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| Final drying time for IR drying is 5 minutes. |
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| IR dry with a short-wave radiator for 10 to 15 minutes and
with a medium-wave radiator for 15 to 20 minutes. |
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| Personal Protective Equipment: |
| Note the safety data sheets |
| Wear the personal protective equipment during application |
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| Delivery Viscosity |
Thixotropic |
| Flashpoint: |
above +23 °C (73.4 °F) |
| VOC value: 2004/42/IIB(e)(840)600 |
The EU limit for this product
(product category IIB.e) in ready-to-use form is a maximum of 840 g/L
volatile organic compounds. The VOC-value of this product in
ready-to-use form is a maximum of 600 g/L. |
| The guaranteed shelf life is 24 months from production date.
Use no later than the date indicated on the label and store in
original container at +20 °C (68 °F). |
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| Aquaplus Touch-Up Additive |
| Touch-Up Additive for Aquaplus -LVM 030 000 A2- |
Note
| The usage and application instructions for the Touch-Up
Additive for Aquaplus -LVM 030 000 A2- is described here
→ Chapter „Aquaplus Touch-Up System“. |
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| Aqua Premium System Additive |
| Additive for Aqua Premium -LVM 035 200 A2/A3- |
| Additive for Aqua Premium -LVM 035 300 A1- |
| Additive for Aqua Premium -LVM 035 300 A1/A3-/-LVM 035 301
A3- |
Note
| The use and application instructions for the additives for
aqua premium are described in the appropriate base component.
Refer to
→ Chapter „Aqua Premium System“. |
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Definition:
Matting Component -LVM 769 810 A2-
Edition 10/2014
Product Description
...
Other materials:
Two-Part HS Optimum Plus Clear Coat
Definition:
Two-Part HS Optimum Plus Clear Coat -LZK 769 K07 A5-
Edition 04/2013
Product Description
The two-part HS optimum plus clear coat is a VOC compliant
high solid cle ...
Test Requirements
Note
Check cooling performance. The A/C system is functioning
correctly when the air flowing from the instrument panel vents
has a temperature of 70C or lower.
Setting on Climatronic “LO”.
...
Reinforced Shock Absorbers and Coil Springs
Reinforced shock absorbers and coil springs on the vehicle
rear axle reduce pitching motions between the vehicle and the
trailer. If not already installed in the factory, these shock
absorbers and springs can often be retrofitted at authorized
Volk ...
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Matting Component -LVM 769 810 A2