VW Polo manuals

Volkswagen Polo Service & Repair Manual: Single Wire Seals, Installing

  Note
Single wire seals prevent the penetration of water and dirt into the contact housing. They are installed, for example, in the engine compartment and must be reinstalled after a repair.
Single wire seal is crimped on at the factory together with contact on the wire, this is not the case for repair wires. Single wire seal must be slid onto wire first before crimping the repair wire.
Single wire seals must always fit with the repair wire cross-section. Outer circumference of single wire seal is aligned according to chamber circumference of the contact housing. Perform assembly using only the assembly tool with correct fit.
Assembling Single Wire Seal
   
–  Release contact lock using assembly tool with correct fit -A- and then pull wire with single wire seal toward rear -arrow- out of contact housing.
 

Single Wire Seals, Installing

–  Cut off the old contact with single wire seal from the vehicle-specific wiring harness.
 

Single Wire Seals, Installing

–  Slide repair wire with new contact into corresponding chamber of contact housing until it engages.
 

Single Wire Seals, Installing

–  Put single wire seal -A- onto free end of repair wire.
  Note
When doing this, small diameter of single wire seal must point toward contact housing.
–  Slide single wire seal -A- onto repair wire up to the contact housing.
 

Single Wire Seals, Installing

–  Slide single wire seal -A- into contact housing until it stops using the corresponding assembly tool -B-.
 

Single Wire Seals, Installing

–  Shorten the repair wire and the vehicle-specific wiring harness single wire as needed using the Wiring Harness Repair Set - Wire Strippers -VAS1978/3-.
–  Crimp the stripped ends of repair wire and single wire of vehicle-specific wiring harness using crimp pliers and a crimp connection as described in chapter “Wire break with single repair point”. Refer to → Chapter „Wire Break with Single Repair Point“.
 

Single Wire Seals, Installing

Contacts in Contact Housing, Repairing
First, open or release if necessary the secondary lock of the contact housing. Refer to → Chapter „Contact Housings, Releasing and Disassembling“. ...

Contact Housings, Repairing Wire Terminals
  Note     For technical reasons, the contact housing for the wire terminals can be supplied only with the contacts p ...

Other materials:

Indicator lamp
First read and observe the introductory information and safety warnings The central locking system indicator lamp is located in the driver door . Depending on the vehicle equipment level, the vehicle may have an anti-theft alarm and a SAFELOCK mechanism . After locking ...

General Information
The following descriptions also apply to Left Rear Cigarette Lighter -U3-, Right Rear Cigarette Lighter -U7-, Rear Cigarette Lighter -U9-, 12 V Socket 2 -U18-, 12 V Socket 3 -U19-, 12 V Socket 4 -U20-, Cigarette Lighter 2 -U25- and 12 V Socket 5 -U26- if ...

Overview of the driver door
Fig. 4 Overview of the controls in the driver door (left-hand drive vehicles) The controls are mirrored in right-hand drive vehicles Key for : Door release lever Central locking button for locking and unlocking the vehicle Switch for adjusting the exterior mirrors: ...

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