VW Polo manuals

Volkswagen Polo Service & Repair Manual: Releasing and Disassembly Contact Housings, General Information

  Note
Observe general notes for repairs on the vehicle electrical system. Refer to → Chapter „Vehicle Electrical System, General Repair Information“.
Always use the release tools intended for the releasing process. Under no circumstances may terminals be pulled forcefully out of terminal housings.
Damaged contact housings must always be replaced. New contact housings may be ordered via OTC Kassel.
Small screwdrivers may be used as an aid to release the secondary locks.
Chamber/pin assignment is located partially stamped in on secondary lock or rear side of terminal housing.
Detailed information on component locations of harness connectors. Refer to → Wiring diagrams, Troubleshooting & Component locations.
The allocation of the correct release tools to the respective locking mechanisms can be found in the table in the Release Tool Set -VAS1978/35- Operating Instructions.
   
Contact Housings, Releasing and Disassembling
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Secondary Lock
The secondary lock is a housing securing mechanism (second locking mechanism) that secures all wires in one contact housing. If a secondary lock is installed at a con ...

Other materials:

Wires with Cross Section up to 0.35 mm 2, Repairing
Special tools and workshop equipment required Crimping Pliers - .35-2.5mm -VAS1978/1A- Wiring Harness Repair - Crimping Head - .35-2.5mm -VAS1978/1-1- When repairing wires with a cross- ...

Technical requirements
First read and observe the introductory information and safety warnings If the vehicle is supplied with a factory-fitted towing bracket it will already have the necessary technical modifications and meet the statutory requirements for towing a trailer. Only use a towing bracket that is appr ...

Closing the tailgate
Fig. 31 Open tailgate: handle recesses for closing the tailgate First read and observe the introductory information and safety warnings Closing the tailgate Grip one of the recesses in the interior trim of the tailgate . Pull the tailgate down with some force until it engages in th ...

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