Volkswagen Polo Service & Repair Manual: Releasing and Disassembly Contact Housings, General Information

Volkswagen Polo Service & Repair Manual / Wiring / Wiring Harness and Connector Repairs / Contact Housings, Releasing and Disassembling / Releasing and Disassembly Contact Housings, General Information

Note

Observe general notes for repairs on the vehicle electrical system. Refer to → Chapter „Vehicle Electrical System, General Repair Information“.

Always use the release tools intended for the releasing process. Under no circumstances may terminals be pulled forcefully out of terminal housings.

Damaged contact housings must always be replaced. New contact housings may be ordered via OTC Kassel.

Small screwdrivers may be used as an aid to release the secondary locks.

Chamber/pin assignment is located partially stamped in on secondary lock or rear side of terminal housing.

Detailed information on component locations of harness connectors. Refer to → Wiring diagrams, Troubleshooting & Component locations.

The allocation of the correct release tools to the respective locking mechanisms can be found in the table in the Release Tool Set -VAS1978/35- Operating Instructions.

Contact Housings, Releasing and Disassembling

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Secondary Lock

The secondary lock is a housing securing mechanism (second locking mechanism) that secures all wires in one contact housing. If a secondary lock is installed at a con ...

Other materials:

High Pressure Sensor -G65
Note For switching pressures, removing and installing switches and switch arrangement and version, see vehicle-specific refrigerant circuit. Refer to → Rep. Gr.87. ...

Crimping Pliers - .35-2.5mm -VAS1978/1A
The Crimping Pliers - .35-2.5mm -VAS1978/1A- or the Wiring Harness Repair - Crimping Plier - Base Tool -VAS1978/1-2- together with the Wiring Harness Repair - Crimping Head - .35-2.5mm -VAS1978/1-1-, or the Wiring Harness Repair Set - Crimping Head - 4-6 ...

Evaporator Vent Temperature Sensor -G263- or Evaporator Temperature Sensor -G308
Function: The Evaporator Vent Temperature Sensor -G263- or Evaporator Temperature Sensor -G308- determines the temperature behind the evaporator. This value goes to the air conditioning control module and serves as a reference signal for ...