VW Polo manuals

Volkswagen Polo Service & Repair Manual: Bonding Agent

Definition:
Bonding Agent -LLS MAX 015-, plastic
Edition 10/2012
Product Description
The Bonding Agent -LLS MAX 015- is a universal single-component bonding agent for all standard exterior plastic vehicle parts.
Properties:
Easy processing
Good adhesion properties
High elasticity
Application Instructions
Base Surface
Suitable base surfaces:
All standard plastic parts used on car exteriors (PP, EPDM, ABS, PC, PPO, PA, R-TPU, PBTP, PVC, PUR, PUR soft foam, UP-GF).
   
Pre-treatment of base surfaces:
The base surface must be free of separating agents.
Before cleaning plastic parts, temper them for 60 minutes at +60 ℃ to “sweat out” the separating agents.
–  Clean using Antistatic Plastic Cleaner -LVM 001 001 A2- or a milder Silicone Remover, Long -LVM 020 100 A5-.
  Note
The effort needed for cleaning depends on the type and quantity of the separating agent used. We recommend using a sanding pad to help cleaning
Let the thinner evaporate (for example, air-drying overnight at room temperature or 30-40 minutes at +60℃ (140 °F)).
 

Bonding Agent

–  Before priming, lightly clean again using Antistatic Plastic Cleaner -LVM 001 001 A2- or Silicone Remover, Long -LVM 020 100 A5- (antistatic effect).
 

Bonding Agent

Processing
Application:
–  Shake the can thoroughly for two minutes.
 

Bonding Agent

Application type “coat”
–  Apply one preliminary sealed spray application (1-2 µm).
Spraying distance:
–  Maintain a distance of 20 to 25 cm.
 

Bonding Agent

Ventilate: at +20 °C (68 °F) room temperature for 10 to 15 minutes.
  Note
If the spraying procedure is interrupted, make sure that the valve above the spray head is empty to prevent any nozzle blockage.
Sanded-through areas that are not larger than 5.0 cm can be reworked using Bonding Agent -LLS MAX 015-directly with top coat.
Further Processing
Fill with:
Elasticized two-part HS filler (for elastification, refer to the technical application instructions for the respective filler).
Can be painted over with:
Two-Part HS Top Coat
Water-based base paint and two-part HS clear coats
  Caution
For work safety, wear appropriate, personal protective equipment.
Note the safety data sheets as well as the warnings on the label of the spray nozzle.
Shake briefly again before every spray application.
Dispose of the empty spray cans as recyclable material.
Characteristics
 

Bonding Agent

VOC value: 2004/42/IIB(e)(840)730 The EU limit for this product (product category IIB.e) in ready-to-use form is a maximum of 840 g/L volatile organic compounds. The VOC-value of this product in ready-to-use form is a maximum of 730 g/L.
 
     
Storage
The guaranteed shelf life of 60 months from date of manufacture. Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).
 

Bonding AgentP00-10050

Storage Conditions
The prescribed storage temperature is +20 to +25 °C (68 °F to 77 °F) )(do not to fall below +5 °C (41 °F)).
 

Bonding Agent

Blender
Definition: Blender -LLS MAX 009- Edition 10/2008 Product Description The Blende ...

Additional Materials
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Other materials:

Spare wheel or temporary spare wheel
Fig. 148 In luggage compartment: variant A: handwheel for securing spare wheel and variant B: handwheel for securing temporary spare wheel First read and observe the introductory information and safety warningsRemoving the spare wheel Open the tailgate then lift up and secure the variab ...

Corrective Action When Vehicle Pulls to One Side
Test Conditions Before and During the Road Test –  Check all suspension components on front and rear axle for damage. –  Check tire pressure and correct if necessary. –  ...

Changing the bulbs in the tail light cluster
Fig. 184 On the side of the luggage compartment: removing the tail light cluster Fig. 185 Tail light cluster: removing the bulb holder First read and observe the introductory information and safety warnings The steps should only be carried out in the specified order. Removing the tail li ...

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