Volkswagen Polo Service & Repair Manual: Two-Part Clear Coat

Volkswagen Polo Service & Repair Manual / General Paint Information / Original Products / SprayMax System / Two-Part Clear Coat

Definition:

Two-Part Clear Coat -LLS MAX 210-

Edition 12/2010

Product Description

The Two-Part Clear Coat - LLS MAX 210- is a high-gloss two-component clear coat for long-lasting sealing of painted surfaces. It is specially developed for part- and repair paint jobs. This product is characterized by its resistance to weather and chemicals, an exceptional gasoline resistance and good polishability. The two-part clear coat has good flow properties and tends to be used for larger surfaces (one to two vehicle body parts). The raw material base is acrylic resin. The hardener contains isocyanate.

Properties:

Constant atomizing pressure

Aerosol distribution

Excellent filling ability

Application area: touch up in part- and repair paint job area

Professional painting result

Note

For work safety, wear appropriate, personal protective equipment:

Breathing mask type: A2/P2

Latex or nitrile protective gloves, for example

Application Instructions

Base Surface

Suitable base surfaces:

Solvent- and water-soluble base paint systems

Old paints, cleaned and sanded

Base Surface	Suitability
One-part base paint	+++
One-part water-based paint	+++
Two-part top coat	++
Old paints	+++

Processing

Activating the Two-Part Spray Can:

–	Before activating, thoroughly shake the can for two minutes.

Two-Part Clear Coat

–	Remove the red push button on the cap and set it on the valve for the hardener mixture on the bottom of the can.

Two-Part Clear Coat

–	Press in the valve for the hardener mixture. Make sure when pressing down the valve for the hardener mixture that the can (with the cap) is upside down.

Two-Part Clear Coat

–	After activating, thoroughly shake the can again for at least two minutes.

Two-Part Clear Coat

Processing time/pot life:

–	48 hours at +20 °C (68 °F)

Note

The processing time depends on the ambient temperature. Higher temperatures lead to a shortened pot life. Lower temperatures lead to a longer pot life.

Two-Part Clear Coat

Application type “coat”

–	Apply one to two spray applications to cover (each application 30 µm) with a 10 to 15 minute intermediate ventilation time, depending on temperature.

Spraying distance:

–	Maintain a distance of 20 to 25 cm.

Note

If the spraying procedure is interrupted, make sure that the valve above the spray head is empty to prevent any nozzle blockage.

Two-Part Clear Coat

Drying

Air drying at +20 °C (68 °F) room temperature is 12 hours.

Two-Part Clear Coat

The drying time with forced drying is at least 10 to 15 minutes.

Forced drying is at +60 °C (140 °F) object temperature for 35 to 40 minutes.

Two-Part Clear Coat

The drying time for IR drying is a minimum of 10 to 15 minutes.

Two-Part Clear Coat

IR dying is recommended.

Caution

For work safety, wear appropriate, personal protective equipment.

Note the safety data sheets as well as the warnings on the label of the spray nozzle.

Shake briefly again before every subsequent spray application.

Dispose of the empty spray cans as recyclable material.

WARNING

Coating materials ready for application which contain isocyanate may cause irritation to mucous membranes (especially the respiratory organs) and cause hypersensitive reactions.

Sensitization may occur if vapors and spray mist are inhaled.

Carefully observe all rules for working with coating materials containing solvents when working with coating materials containing isocyanate. Particular care must be taken to prevent inhalation of spray mist and vapor.

Persons suffering from allergies, asthma or other respiratory problems should not work with coating products containing isocyanate.

Characteristics

Two-Part Clear Coat

Solid content:	33.8 % in relation to thinned paint
Yield:	Approximately 0.5 to 0.75 m²/spray can with approximately 30-50 μm dry layer thickness
Gloss level:	High-gloss
VOC value:	668 g/L, 258 g/can

Storage

The guaranteed shelf life is 24 months from production date. Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).

Two-Part Clear Coat

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