Volkswagen Polo Service & Repair Manual: Refrigerant Circuit, Flushing

Volkswagen Polo Service & Repair Manual / Refrrigerant R134a Servicing / Refrigerant Circuit, Removing Contaminants / Refrigerant Circuit, Flushing with Compressed Air and Nitrogen / Refrigerant Circuit, Flushing

Note

For vehicles in which no adapters fit on to the refrigerant pipes, for example, a blower pistol with rubber mouthpiece is to be used to blow through individual components. Special care must be taken not to damage the connections (crushing or scratching).

Evaporator is to be flushed via the connection for low-pressure pipe (large diameter) after removing expansion valve or removing restrictor.

Always flush components in direction opposite of refrigerant flow direction.

Check expansion valve and replace if dirty or corroded.

If there are dark, sticky deposits in the components that cannot be removed with compressed air, replace these components.

Thin, light grey deposits on the insides of refrigerant pipes do not impair the function of the components.

After flushing, always replace receiver/dryer or reservoir and restrictor. Replace dryer cartridge or dryer on condensers with attached dryer.

General Information

In order to be able to force moisture and other contaminants out of refrigerant circuit, compressed air and nitrogen (to force moisture out of refrigerant circuit) ar ...

Refrigerant Circuit, Flushing (Cleaning) with Refrigerant R134a

...

Other materials:

Service and disposal of belt tensioners
First read and observe the introductory information and safety warnings Seat belts may become damaged during any work on the belt tensioners or while removing or refitting any vehicle parts in conjunction with any other repair work. This damage will not always be noticeable. The consequence m ...

Starting the engine
First read and observe the introductory information and safety warnings The steps should only be carried out in the specified order. Step Vehicles with a manual gearbox Vehicles with an automatic gearbox 1. ...

Wheel Balancing, Rim Radial and Lateral Run-Out, Checking
Mount the rim on the Balancing Machine. – Use the Wheel Centering System Adapter -VAS5271-. – Preload the Tire Dial Gauge approximately 2 mm. – Turn the rim slowly. ...