Volkswagen Polo Service & Repair Manual: Welding and Soldering on Refrigeration Systems

Volkswagen Polo Service & Repair Manual / Refrrigerant R134a Servicing / A/C System, General Information / Safety Precautions / Welding and Soldering on Refrigeration Systems

Before performing welding or soldering work on vehicles near the air conditioning system components, extract the refrigerant and remove the residue by flushing with compressed air and nitrogen.

The products of refrigerant decomposition due to the effect of heat are not only toxic, but may also have a highly corrosive effect on pipes and system components. They mainly take the form of hydrogen fluoride.

Pungent Odor

A pungent odor indicates that the products of decomposition mentioned above have already formed. Avoid inhaling these substances under all circumstances, as otherwise the respiratory system, lungs and other organs could be damaged.

First Aid

Following contact with eyes or mucous membranes, immediately rinse with copious amounts of running water and consult an eye specialist.

Following contact with the skin, immediately remove affected clothing and rinse skin with copious amounts of water.

Following inhalation of highly concentrated refrigerant vapors, immediately take the affected person into the open air. Call a doctor. Administer oxygen in the event of breathing difficulties. If the affected person has difficulty breathing or cannot breathe, tip head back and perform mouth to mouth respiration.

Product Characteristics

Refrigerants used in motor vehicle air conditioning systems belong to the new generation of refrigerants based on chlorine-free, partially fluorinated hydrocarbons (H ...

Handling Pressure Vessels

Secure vessels to prevent them falling over! Secure upright cylinders to stop them falling over and cylinders lying flat to stop them rolling away. ...

Other materials:

Extraction System Group Classifications
At this time, A/C service units for extracting, cleaning and filling refrigerant for motor vehicle A/C systems are available from various manufacturers. Group 3: Mobile extraction and charging systems for filling c ...

Refrigerant Circuit, Flushing
Note For vehicles in which no adapters fit on to the refrigerant pipes, for example, a blower pistol with rubber mouthpiece is to be used to blow through individual components. Special care must be taken not to damage the connections (crus ...

Filling the tank with petrol or diesel
Fig. 130 In the right-hand side of the vehicle at the rear: tank flap open Fig. 131 Open tank flap with tank cap attached to the holder First read and observe the introductory information and safety warnings Switch off the engine, ignition and the mobile telephone before filling the ta ...