Volkswagen Polo Service & Repair Manual: Welding and Soldering on Refrigeration Systems

Volkswagen Polo Service & Repair Manual / Refrrigerant R134a Servicing / A/C System, General Information / Safety Precautions / Welding and Soldering on Refrigeration Systems

Before performing welding or soldering work on vehicles near the air conditioning system components, extract the refrigerant and remove the residue by flushing with compressed air and nitrogen.

The products of refrigerant decomposition due to the effect of heat are not only toxic, but may also have a highly corrosive effect on pipes and system components. They mainly take the form of hydrogen fluoride.

Pungent Odor

A pungent odor indicates that the products of decomposition mentioned above have already formed. Avoid inhaling these substances under all circumstances, as otherwise the respiratory system, lungs and other organs could be damaged.

First Aid

Following contact with eyes or mucous membranes, immediately rinse with copious amounts of running water and consult an eye specialist.

Following contact with the skin, immediately remove affected clothing and rinse skin with copious amounts of water.

Following inhalation of highly concentrated refrigerant vapors, immediately take the affected person into the open air. Call a doctor. Administer oxygen in the event of breathing difficulties. If the affected person has difficulty breathing or cannot breathe, tip head back and perform mouth to mouth respiration.

Product Characteristics

Refrigerants used in motor vehicle air conditioning systems belong to the new generation of refrigerants based on chlorine-free, partially fluorinated hydrocarbons (H ...

Handling Pressure Vessels

Secure vessels to prevent them falling over! Secure upright cylinders to stop them falling over and cylinders lying flat to stop them rolling away. ...

Other materials:

Indicator lamps
Fig. 55 In the upper section of the centre console: indicator lamp for disabled front passenger front airbag First read and observe the introductory information and safety warnings Lit up Location Possible cause Solution Instrument c ...

Changing bulbs in the side turn signals
Fig. 188 Removing the side turn signal bulb Fig. 189 Side turn signal: changing the bulb First read and observe the introductory information and safety warnings Depending on the vehicle, the side turn signal may be located in the front wing or in the exterior mirror . Please contact a ...

Heel and Toe Wear
Heel-and-toe wear is step-like wear of individual tread blocks, due to which an increased rolling noise can develop. The heel-and-toe wear is caused by the uneven distortion of the tread blocks in the contact patch. Heel-and-toe wear appears in more extr ...