Volkswagen Polo Service & Repair Manual: Structuring Component
| Structuring Component, Fine -ALN 775 108- |
| The Structuring Component, Fine -ALN 775 108- is a component
for the two-part HS top coat and changes it into a textured
paint. |
| The top coat can be used for plastic finishes on vehicles. |
| Hardened, well-preserved and sanded old paint or factory
paints |
| Plastic parts treated with primer or filler |
 Note
| For information about plastic parts, refer to "The VW/Audi
Coating System for Plastic Parts" (Data Sheet 5.74). |
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| Pre-treatment of base surfaces: |
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Carefully clean using Silicone Remover -LVM 020 000 A5- or
Silicone Remover, Long -LVM 020 100 A5-. |
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Dry-sand with rotary sander and dust extraction (P 400 to
500 grit). |
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Or wet-sand with P 800 grit sandpaper |
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Use a suitable cleaning agent before reworking to ensure a
clean and residue-free surface. |
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| Mixing ratio 1:1 by volume with two-part HS top coat: |
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Afterwards combine this mixture 4:1 by volume with a
suitable two-part VHS hardener. |
| See technical application information two-part VHS hardener.
Refer to
→ Chapter „Two-Part VHS Hardener and Two-Part VHS Performance
Hardener“. |
| Two-Part Thinner, Special -LVM 009 200 A2/A5- |
| Two-Part Thinner, Long -LVM 009 300 A2- |
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| Processing time/pot life: |
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Ready to spray in 90-100 minutes at +20 °C (68 °F) |
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Processing viscosity 4 mm for +20 °C (68 °F), German
Industry Standardization 53211 |
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Processing viscosity at +20 °C (68 °F) material temperature
is the mixing viscosity for “Compliant” and “HVLP”. |
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Adding 15 % thinner at +20 °C (68 °F) material temperature |
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Set spray nozzle (see manufacturer's information):
“Compliant” 1.3 to 1.4 mm. |
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Set spray nozzle (see manufacturer's information): “HVLP”
1.3 to 1.5 mm. |
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Set spray pressure (see manufacturer's information):
“Compliant” to 2.0 to 2.5 bar. |
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Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
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Two spray applications are required with drying time (5 to
10 minutes) to get a dry layer thickness of between 50 and 60
µm. |
Note
| The addition of Elastic Additive -ALZ 011 001- is omitted. |
| Structuring Component, Fine -ALN 775 108- is only suitable
for use on attachments (for example, bumpers, spoilers). |
| Various effects can be created using different spraying
techniques and layer thicknesses. |
| Structuring Component, Fine -ALN 775 108- is thixotropically
mixed, which means it becomes fluid when stirred. |
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| Air dry at +20 °C (68 °F) room temperature: |
| Dust dry after 30 to 50 minutes |
| Ready for assembly after 4 to 6 hours |
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| Final drying time with forced drying is a minimum of 5 to 10
minutes. |
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| Forced dry at +60 °C (140 °F) object temperature for 30 to
40 minutes |
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| Final drying time for IR drying is 5 minutes. |
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| IR dry with a short-wave radiator for 10 to 15 minutes and
with a medium-wave radiator for 15 to 20 minutes. |
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| Personal Protective Equipment: |
| Note the safety data sheets |
| Wear the personal protective equipment during application |
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| Delivery Viscosity |
Thixotropic |
| Flashpoint: |
above +23 °C (73.4 °F) |
| VOC value: 2004/42/IIB(e)(840)600 |
The EU limit for this product
(product category IIB.e) in ready-to-use form is a maximum of 840 g/L
volatile organic compounds. The VOC-value of this product in
ready-to-use form is a maximum of 600 g/L. |
| The guaranteed shelf life is 24 months from production date.
Use no later than the date indicated on the label and store in
original container at +20 °C (68 °F). |
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| Aquaplus Touch-Up Additive |
| Touch-Up Additive for Aquaplus -LVM 030 000 A2- |
Note
| The usage and application instructions for the Touch-Up
Additive for Aquaplus -LVM 030 000 A2- is described here
→ Chapter „Aquaplus Touch-Up System“. |
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| Aqua Premium System Additive |
| Additive for Aqua Premium -LVM 035 200 A2/A3- |
| Additive for Aqua Premium -LVM 035 300 A1- |
| Additive for Aqua Premium -LVM 035 300 A1/A3-/-LVM 035 301
A3- |
Note
| The use and application instructions for the additives for
aqua premium are described in the appropriate base component.
Refer to
→ Chapter „Aqua Premium System“. |
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Matting Component -LVM 769 810 A2