VW Polo manuals

Volkswagen Polo Service & Repair Manual: Special Connector Systems

  Note
If necessary, housing securing mechanisms (secondary locks) must be released or removed using specified tool before releasing the contacts. Refer to → Chapter „Secondary Lock“.
   
Faston Contacts
–  Guide the release tool which fits the contact housing into release channel on contact housing.
–  Grasp contact at wire and push it gently into contact housing.
  Note
By pushing the contact in the direction of the contact housing, the contact retaining tabs are lifted off the housing shoulder and can be released using the release tool.
 

Special Connector Systems

–  At the same time, push release tool in direction of contact housing and pull the released contact out of contact housing -arrow-.
–  After removing the contact, release tool can be pulled out of the contact housing again.
 

Special Connector Systems

GT 150/280 Contacts
–  Guide the release tool which fits the contact housing under retaining tab into contact housing.
–  Push tool into contact housing until it stops -arrow-.
 

Special Connector Systems

Contact is ejected from the contact housing.
–  After ejecting the contact, release tool can be pulled out of contact housing again.
 

Special Connector Systems

Contacts without Retaining Tabs
–  Insert release tool under retaining tab of terminal housing.
–  Push release tool through until it stops by gently lifting -arrow-.
 

Special Connector Systems

Contact is ejected from the contact housing
 

Special Connector Systems

Flat Connector Systems
  Note If necessary, housing securing mechanisms (secondary locks) must be released or removed using specified tool before releasing the contacts. Refer ...

Contact Surface Cleaning Set -VAS6410
...

Other materials:

Crimping Pliers - .35-2.5mm -VAS1978/1A
The Crimping Pliers - .35-2.5mm -VAS1978/1A- or the Wiring Harness Repair - Crimping Plier - Base Tool -VAS1978/1-2- together with the Wiring Harness Repair - Crimping Head - .35-2.5mm -VAS1978/1-1-, or the Wiring Harness Repair Set - Crimping Head - 4-6 ...

Information stickers and plates
First read and observe the introductory information and safety warningsSafety certificates, stickers and plates showing important vehicle operation information are factory-fitted in the engine compartment and on certain parts such as the tank flap, front passenger sun visor, the driver door ...

Test Requirements
Radiator and condenser are clean (clean if necessary). The ribbed belt for the A/C compressor and alternator tensioned correctly. All air ducts, covers and seals are OK and installed correctly. ...

© 2016-2026 Copyright www.vwpolo.net