Volkswagen Polo Service & Repair Manual: Releasing and Disassembly Contact Housings, General Information
 Note
| Observe general notes for repairs on the vehicle electrical
system. Refer to
→ Chapter „Vehicle Electrical System, General Repair
Information“. |
| Always use the release tools intended for the releasing
process. Under no circumstances may terminals be pulled
forcefully out of terminal housings. |
| Damaged contact housings must always be replaced. New
contact housings may be ordered via OTC Kassel. |
| Small screwdrivers may be used as an aid to release the
secondary locks. |
| Chamber/pin assignment is located partially stamped in on
secondary lock or rear side of terminal housing. |
| Detailed information on component locations of harness
connectors. Refer to
→ Wiring diagrams, Troubleshooting & Component locations. |
| The allocation of the correct release tools to the
respective locking mechanisms can be found in the table in the
Release Tool Set -VAS1978/35- Operating Instructions. |
|
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The secondary lock is a housing securing mechanism (second
locking mechanism) that secures all wires in one contact
housing. If a secondary lock is installed at a con ...
Other materials:
Single Wire Seal Assembly Tools
Assembly tools serve the purpose of allowing the single wire
seals to be slid without damage into terminal housing up to
stop, this achieves a complete seal between single wire and
terminal housing.
Four assembly tools for single wire se ...
Underseal
First read and observe the introductory information
and safety warningsThe underside of the vehicle is coated to protect it from
corrosion and damage. The protective coating on the underside of the vehicle could
be damaged when driving. Volkswagen therefore recommends that the protective coati ...
Fault in the function of the automatic gearbox
First read and observe the introductory information
and safety warnings Emergency programme
There is a fault in the system if all the displays on the instrument cluster
for the selector lever positions have a light background. The automatic gearbox
is running in an emergency programme. The ...
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Secondary Lock