VW Polo manuals

Volkswagen Polo Service & Repair Manual: Releasing and Disassembly Contact Housings, General Information

  Note
Observe general notes for repairs on the vehicle electrical system. Refer to → Chapter „Vehicle Electrical System, General Repair Information“.
Always use the release tools intended for the releasing process. Under no circumstances may terminals be pulled forcefully out of terminal housings.
Damaged contact housings must always be replaced. New contact housings may be ordered via OTC Kassel.
Small screwdrivers may be used as an aid to release the secondary locks.
Chamber/pin assignment is located partially stamped in on secondary lock or rear side of terminal housing.
Detailed information on component locations of harness connectors. Refer to → Wiring diagrams, Troubleshooting & Component locations.
The allocation of the correct release tools to the respective locking mechanisms can be found in the table in the Release Tool Set -VAS1978/35- Operating Instructions.
   
Contact Housings, Releasing and Disassembling
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Secondary Lock
The secondary lock is a housing securing mechanism (second locking mechanism) that secures all wires in one contact housing. If a secondary lock is installed at a con ...

Other materials:

Running-in
First read and observe the introductory information and safety warningsPlease follow the regulations concerning running-in new parts. Running in a new engine Any new engine has to be run in during the first 1,500 kilometres. During its first few hours of running, the internal friction in the ...

Opening and closing the bonnet
Fig. 134 A: release lever in the footwell on the driver side. B: release lever on the bonnet Fig. 135 C: holder for the bonnet stay in the lock carrier. D: bonnet secured with the bonnet stay First read and observe the introductory information and safety warningsOpening the bonnet Ensu ...

Changing bulbs in the front headlights (halogen H4)
Fig. 178 Rear view of the right-hand H4 headlight with plastic covers: ① dipped beam and main beam, ② turn signal and ③ side light Fig. 179 Rear view of the right-hand H4 headlight with rubber cover: ① dipped beam and main beam, ② turn signal and ③ side light First read and o ...

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