VW Polo manuals

Volkswagen Polo Service & Repair Manual: Releasing and Disassembly Contact Housings, General Information

  Note
Observe general notes for repairs on the vehicle electrical system. Refer to → Chapter „Vehicle Electrical System, General Repair Information“.
Always use the release tools intended for the releasing process. Under no circumstances may terminals be pulled forcefully out of terminal housings.
Damaged contact housings must always be replaced. New contact housings may be ordered via OTC Kassel.
Small screwdrivers may be used as an aid to release the secondary locks.
Chamber/pin assignment is located partially stamped in on secondary lock or rear side of terminal housing.
Detailed information on component locations of harness connectors. Refer to → Wiring diagrams, Troubleshooting & Component locations.
The allocation of the correct release tools to the respective locking mechanisms can be found in the table in the Release Tool Set -VAS1978/35- Operating Instructions.
   
Contact Housings, Releasing and Disassembling
...

Secondary Lock
The secondary lock is a housing securing mechanism (second locking mechanism) that secures all wires in one contact housing. If a secondary lock is installed at a con ...

Other materials:

Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area
  Note The corrosion protection in the fender seam must be applied on all replacement parts, on which the attached seal is not already present. The additional corrosion protection seal will prevent “chafe marks” in the fender wheel housing liner. ...

Flat Spots
What is a Flat Spot From Standing? Terms like flat portion, flattening, are also used as a term for flat spots from standing. Flat spots from standing cause vibration, like an incorrectly balanced wheel. It is important ...

Wheel, Balancing, Tire and Wheel Radial and Lateral Run-Out, Checking
Before beginning balancing, the following requirements must be fulfilled. The tire pressure must be OK. The tire profile must not be worn on one side. The tire profile must be at least 4 mm. ...

© 2016-2026 Copyright www.vwpolo.net