Volkswagen Polo Service & Repair Manual: Releasing and Disassembly Contact Housings, General Information

Volkswagen Polo Service & Repair Manual / Wiring / Wiring Harness and Connector Repairs / Contact Housings, Releasing and Disassembling / Releasing and Disassembly Contact Housings, General Information

Note

Observe general notes for repairs on the vehicle electrical system. Refer to → Chapter „Vehicle Electrical System, General Repair Information“.

Always use the release tools intended for the releasing process. Under no circumstances may terminals be pulled forcefully out of terminal housings.

Damaged contact housings must always be replaced. New contact housings may be ordered via OTC Kassel.

Small screwdrivers may be used as an aid to release the secondary locks.

Chamber/pin assignment is located partially stamped in on secondary lock or rear side of terminal housing.

Detailed information on component locations of harness connectors. Refer to → Wiring diagrams, Troubleshooting & Component locations.

The allocation of the correct release tools to the respective locking mechanisms can be found in the table in the Release Tool Set -VAS1978/35- Operating Instructions.

Contact Housings, Releasing and Disassembling

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Secondary Lock

The secondary lock is a housing securing mechanism (second locking mechanism) that secures all wires in one contact housing. If a secondary lock is installed at a con ...

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Checklist
To ensure your own safety and that of your passengers, observe the following actions in the specified order : Find a firm and level surface suitable for lifting the vehicle. Stop the engine, select a gear on a manual gearbox or in case of automatic gearbox, move the selector lever ...

Evacuating and Charging Valve, Low Pressure Side
Special tools and workshop equipment required Torque Wrench 1783 - 2-10Nm -VAG1783- with Torque Wrench 1783 - 1/4" Drive Ratchet -VAS6234- WARNING There is a dan ...

Roll-back function of the electric panorama sliding/tilting glass roof
First read and observe the introductory information and safety warnings The roll-back function can reduce the risk of injury when the electric panorama sliding/tilting glass roof is being closed . If the electric panorama sliding/tilting glass roof is not able to close because it is stiff or ...