Volkswagen Polo Service & Repair Manual: Refrigerant Circuit Pipes and Hoses

Volkswagen Polo Service & Repair Manual / Refrrigerant R134a Servicing / Refrigerant Circuit General Information / Refrigerant Circuit Components / Refrigerant Circuit Pipes and Hoses

Caution

Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the system.

Only use tools and materials approved by the manufacturer.

The warranty is voided if non-approved tools or materials are used.

All components of the refrigerant circuit submitted for quality observation are always to be sealed (use original sealing caps of original part).

Replace damaged or leaking components of refrigerant circuit. Refer to → Chapter „Components, Replacing“.

To date, the original parts (compressor, reservoir, receiver/dryer, evaporator and condenser) have been filled with nitrogen gas. This charge is being gradually discontinued. There is little or no pressure equalization when removing the sealing plugs from the original part.

The mixture of refrigerant oil and refrigerant r134a corrodes certain metals (e.g. copper) and alloys and dissolves some hose materials. Therefore use original replacement parts only.

Pipes and hoses are joined by threaded connections or special plug connectors.

Note

Observe specified torque for threaded connections, use appropriate release tools for plug connectors.

O-Ring

Caution Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the sys ...

Pressure Relief Valve

Caution Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the sys ...

Other materials:

Running-in
First read and observe the introductory information and safety warningsPlease follow the regulations concerning running-in new parts. Running in a new engine Any new engine has to be run in during the first 1,500 kilometres. During its first few hours of running, the internal friction in the ...

Tires, Mounting, Run-Flat Tires and Ultra High Performance Tires
Only trained personnel can perform the assembly work on run-flat tires and ultra high performance tires. If equipped check the tire pressure monitoring sensor with the vehicle diagnostic tester and if necessary replace. ...

General Information
In order to be able to force moisture and other contaminants out of refrigerant circuit, compressed air and nitrogen (to force moisture out of refrigerant circuit) are to be used. For the most part, blowing through the refrigerant circui ...