VW Polo manuals

Volkswagen Polo Service & Repair Manual: Pressure Relief Valve

  Caution
Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the system.
Only use tools and materials approved by the manufacturer.
The warranty is voided if non-approved tools or materials are used.
All components of the refrigerant circuit submitted for quality observation are always to be sealed (use original sealing caps of original part).
Replace damaged or leaking components of refrigerant circuit. Refer to → Chapter „Components, Replacing“.
To date, the original parts (compressor, reservoir, receiver/dryer, evaporator and condenser) have been filled with nitrogen gas. This charge is being gradually discontinued. There is little or no pressure equalization when removing the sealing plugs from the original part.
   
The pressure relief valve is installed on the A/C compressor or receiver/dryer.
At a pressure of approximately 38 bar (551 psi) positive pressure, valve opens and closes again once pressure has dissipated (approximately 30 bar (435 psi)).
Refrigerant does not escape completely.
Depending on the version, a transparent plastic disc may be installed which breaks off as soon as the valve is activated.
 

Pressure Relief Valve

Refrigerant Circuit Pipes and Hoses
  Caution Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the sys ...

Refrigerant Circuit Design
...

Other materials:

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Contact Housings, Repairing Wire Terminals
  Note     For technical reasons, the contact housing for the wire terminals can be supplied only with the contacts pushed in. These contacts can be removed at every other contact housing ...

Introduction
The purpose of this Repair Manual is to provide foremen and mechanics with the basic knowledge needed to ensure expert working.   Note Expert knowledge is achieved by one who has taken part successfully in instructiona ...

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