Volkswagen Polo Service & Repair Manual: Matting Component -ALN 775 106
			
			
			
	
		| 
			
				
				| Matting Component -ALN 775 106- |  
			
				| With the two-part HS top coat, the Matting Component -ALN 
				775 106- produce a matted top coat coating for plastic finishes. |  
			
				
				| Hardened, well-preserved and sanded old paint or factory 
				paints |  
			
				
				| Plastic parts treated with primer or filler |  
			 Note 
			
				| For information about plastic parts, refer to "The VW/Audi 
				Coating System for Plastic Parts" (Data Sheet 5.74). |  |  |  | 
	
		| 
			
				| Pre-treatment of base surfaces: |  
			
				| – | Carefully clean using Silicone Remover -LVM 020 000 A5- or 
				Silicone Remover, Long -LVM 020 100 A5-. |  |  | 
		  | 
	
		| 
			
				| – | Use a suitable cleaning agent before reworking to ensure a 
				clean and residue-free surface. |  
			
				
				| Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5- |  
			
				
				| Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052 
				A3- |  
			
				
				| Two-Part VHS Hardener, Extra Long -LHA 009 053 A2- |  
			
				
				| See technical application information for the two-part VHS 
				hardener. Refer to 
				→ Chapter „Two-Part VHS Hardener and Two-Part VHS Performance 
				Hardener“. |  |  | 
		  | 
	
		
	
	
		| Mixing Ratio (in % by weight) | Gloss Units 
		(GU) according to DIN 67530 | 
	
		| Matting 
		Component -ALN 775 106- | Two-Part 
		HS Top Coat | 60° angle | 
	
		| 10 | 90 | 85-95 GU* | 
	
		| 20 | 80 | 80-90 GU* | 
	
		| 30 | 70 | 75-90 GU* | 
	
		| 40 | 60 | 60-90 GU* | 
	
		| 50 | 50 | 25-65 GU* | 
	
		| * 
		Depending on color; bright colors usually tend to lose more gloss than 
		darker colors when adding Matting Component -ALN 775 106-. Other factors 
		influence the gloss level. Refer to the gloss level influencing factors 
		table. | 
 
	
		| 
			
				| Combining the Matting Mixture: |  
			
				| Mixing ratio 4:1 by volume with: |  
			
				
				| Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5- (for 
				small to medium-sized surfaces, at moderate temperatures) |  
			
				
				| Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052 
				A3- (for larger surfaces at moderate temperatures) |  
			
				
				| Two-Part VHS Hardener, Extra Long -LHA 009 053 A2- (for 
				large surfaces and high temperatures) |  
			
				
				| See technical application information for the two-part VHS 
				hardener. Refer to 
				→ Chapter „Two-Part VHS Hardener and Two-Part VHS Performance 
				Hardener“. |  
			
				
				| Two-Part Thinner -LVE 009 001 A5- |  
			
				
				| Two-Part Thinner, Special -LVM 009 200 A2/A5- |  
			
				
				| Two-Part Thinner, Long -LVM 009 300 A2- |  |  | 
		  | 
	
		| 
			
				| Processing time/pot life: |  
			
				| – | Ready to spray in 60 to 90 minutes at +20 °C (68 °F) |  |  | 
		  | 
	
		| 
			
				| – | Processing viscosity at +20 °C (68 °F) material temperature |  
			
				| Processing viscosity “Compliant” and “HVLP”: |  |  | 
		  | 
	
		| 
			
				| – | Adding 15 % thinner at +20 °C (68 °F) material temperature |  |  | 
		  | 
	
		| 
			
				| – | Set spray nozzle (see manufacturer's information): 
				“Compliant” 1.3 to 1.4 mm. |  
			
				| – | Set spray nozzle (see manufacturer's information): “HVLP” 
				1.3 to 1.4 mm. |  
			
				| – | Set spray pressure (see manufacturer's information): 
				“Compliant” to 2.0 to 2.5 bar. |  
			
				| – | Set atomizing pressure (see manufacturer's information): 
				“HVLP” 0.7 bar. |  |  | 
		  | 
	
		| 
			
				| – | Two spray applications are required with drying time to get 
				a dry layer thickness of between 50 and 60 µm. |  
			 Note 
			
				
				| The addition of Elastic Additive -ALZ 011 001- is omitted. |  
			
				
				| The Matting Component -ALN 775 106- is not suitable for 
				matting clear coats. |  
			
				
				| Matting Component -ALN 775 106- is thixotropically mixed, 
				which means it becomes fluid when strongly stirred. If 
				necessary, it is recommended to use an agitator or manually 
				shake the can. It should also be mixed in the mixer 15 minutes 
				before using. |  
			
				
				| Adding the matting compound can influence the covering 
				capacity. |  
			
				
				| Apart from color-dependent differences, the actual gloss 
				level is influenced by different factors. In the following 
				comparison, various additional parameters and their effect on 
				the gloss levels are represented. |  |  | 
		  | 
	
		
	
	
		| Higher Gloss Level | Lower Gloss Level | 
	
		| longer hardener | shorter hardener | 
	
		| longer thinner | shorter thinner | 
	
		| higher processing 
		viscosity | lower processing viscosity | 
	
		| higher dry layer 
		thickness | lower dry layer thickness | 
	
		| shorter ventilation time | longer ventilation time | 
	
		| forced drying | Air drying | 
 
	
		| 
			
				| Influencing Factors on the Gloss Level: |  
			
				
				| Using different hardeners, thinners, application types, 
				drying conditions and layer thicknesses lead to different gloss 
				levels (up to 20%). |  |  |  | 
	
		| 
			
				| Air dry at +20 °C (68 °F) room temperature: |  
			
				
				| Dust dry after 30 to 50 minutes |  
			
				
				| Ready for assembly after 5 to 6 hours |  |  | 
		  | 
	
		| 
			
				| Final drying time with forced drying is a minimum of 5 to 10 
				minutes. |  |  | 
		  | 
	
		| 
			
				| Forced dry at +60 °C (140 °F) object temperature for 30 to 
				40 minutes |  |  | 
		  | 
	
		| 
			
				| Final drying time for IR drying is a minimum of 5 to 10 
				minutes. |  |  | 
		  | 
	
		| 
			
				| IR dry with short-wave radiator for 5 minutes at 50 % power 
				and for 10 minutes at 100 % power |  |  | 
		  | 
	
		| 
			
				| Personal Protective Equipment: |  
			
				
				| Note the safety data sheets |  
			
				
				| Wear the personal protective equipment during application |  |  | 
		  | 
	
		
	
	
		| Delivery Viscosity | pasty | 
	
		| Flashpoint: | above +23 °C (73.4 °F) | 
	
		| VOC value: 2004/42/IIB(e)(840)600 | The EU limit for this product 
		(product category IIB.e) in ready-to-use form is a maximum of 840 g/L 
		volatile organic compounds. The VOC-value of this product in 
		ready-to-use form is a maximum of 600 g/L. | 
 
	
		| 
			
				| The guaranteed shelf life of 48 months from date of 
				manufacture. Use no later than the date indicated on the label 
				and store in original container at +20 °C (68 °F). |  |  | 
		  | 
   
	
		
		
			
				Definition:
			
		
		
			
				
				Matting Component -LVM 769 810 A2-
			
		
		
			
				Edition 10/2014
			
		
		
			
				Product Description
			
		
		
			
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