Volkswagen Polo Service & Repair Manual: Light Alloy Wheels, Preparing
WARNING
| Do not repair damaged rims by heating, welding or
adding or removing material. |
| Do not repair damaged or deformed rims or rims with
cracked or deformed bolt holes. |
| Only prepare wheels with tested and specified
original paint materials. |
| No warranty claims can be made against the
manufacturer after preparing rims. |
|
| Do not repair rims that have cracks forming on the edges.
Replace them immediately. |
| Cutting work, application of heat and welding applications
of any kind are not permitted. |
| Reshaping material is not permitted. |
| The true running and axial run-out deviations before
preparation must not exceed the manufacturing tolerance of 0.8
mm. |
| Only cast light alloy wheels may be primed. These wheels
have the material identification AlSi xx on the inside. |
| Forged wheels may only be painted. |
| Preparation is limited to the painted surfaces. |
| Wheels that have been worn smooth that only have a clear
coat may not be repaired. |
| Only surface damage on the visible side of the wheel may be
prepared. |
| Damage must not be more than 1 mm deep. |
| Up to 50 mm of the rim flange may be removed and filled. |
|
|
|
To maintain the decorative appearance of light alloy wheels
for a long time, regular care is necessary.
In particular, road salt and dust from brake ...
Removing
The wheel is removed.
Note
Hold the cap secure -1- with
...
Other materials:
Maximum permitted gross combination weight
First read and observe the introductory information
and safety warnings
All data in the official vehicle documents take precedence over these data. All
data in this manual apply to the basic model. The vehicle data sticker in the service
schedule and the official vehicle documents show which ...
Manual gearbox: selecting a gear
Fig. 110 Gear shift pattern of a 5 or 6-speed
manual gearbox
First read and observe the introductory information
and safety warnings The positions of the individual driving
gears are shown on the gearshift lever .
Fully depress and hold the clutch pedal.
Move the gear lever t ...
Coolant specification
First read and observe the introductory information
and safety warningsThe cooling system is filled at the factory with a mixture
of specially prepared water and at least 40% coolant additive G 13
(TL-VW 774 J). The coolant additive is dyed purple. This mixture of water and coolant
additive ...
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Light Alloy Wheels, Care and Maintenance
Hub Cap for Alloy Wheels with Open Threaded Connection, Removing and
Installing