Volkswagen Polo Service & Repair Manual: Factory Paint Paint Structure
Structure of a Solid-Color Paint System, Conventional |
Approximately 80-120 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Electrophoretic Dip Primer |
5 - |
Two-Part Solid Top Coat |
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Structure of a Solid-Color Paint System, Water-Based Paint |
Approximately 80-130 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
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Structure of a Metallic and Pearl Color Paint System,
Water-Based Paint |
Approximately 80-130 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
5 - |
Water-Based Metallic/Pearl Color Base Coat |
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Structure of a Two-Coat Paint System, Conventional |
Approximately 100 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
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Structure of a 2010 Paint Process Paint System, Water-Based
Paint |
Approximately 80-120 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
4 - |
Water-Based Paint (Functional Coating) |
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Structure of a Three-Coat Paint System, Water-Based Paint |
Approximately 80-140 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
5 - |
Water-Based Paint (Pigmented Basic Color) |
6 - |
Water-Based Paint (Effect Coating) |
Note
The approximate specification for the layer thickness can
vary depending on the color and illustrates the differences in
vertical and horizontal surfaces. |
The specifications can be exceeded on individual vehicles
when painting a second or multiple times. This however does not
have to be mentioned. |
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Galvanized Sheet Metal on Both Sides
Previous attempts to match flanges have led to the use of
only galvanized sheet metal on both sides. Only here d ...
Other materials:
Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area
Note
The corrosion protection in the fender seam must be applied on all
replacement parts, on which the attached seal is not already present.
The additional corrosion protection seal will prevent “chafe marks”
in the fender wheel housing liner.
...
Spray Can Filling Device -VAS6425
Definition:
Spray Can Filling Device -VAS6425-
Product Description
The spray can filling device is a pneumatic,
maintenance-free dispensing device for filling spray cans with
mixed base paint ...
Front airbags
Fig. 56 Location and deployment zone of
the driver front airbag
Fig. 57 Location and deployment zone of
the front passenger front airbag
First read and observe the introductory information
and safety warnings
In conjunction with the seat belts, the front airbag system gives the front occu ...
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