VW Polo manuals

Volkswagen Polo Service & Repair Manual: Factory Paint Paint Structure

Structure of a Solid-Color Paint System, Conventional
Approximately 80-120 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Electrophoretic Dip Primer
4 -  Intermediate Filler
5 -  Two-Part Solid Top Coat
 

Factory Paint Paint Structure

Structure of a Solid-Color Paint System, Water-Based Paint
Approximately 80-130 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Filler
5 -  Water-Based Paint
6 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a Metallic and Pearl Color Paint System, Water-Based Paint
Approximately 80-130 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Filler
5 -  Water-Based Metallic/Pearl Color Base Coat
6 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a Two-Coat Paint System, Conventional
Approximately 100 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Intermediate Filler
5 -  Solid Top Coat
6 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a 2010 Paint Process Paint System, Water-Based Paint
Approximately 80-120 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Paint (Functional Coating)
5 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a Three-Coat Paint System, Water-Based Paint
Approximately 80-140 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Filler
5 -  Water-Based Paint (Pigmented Basic Color)
6 -  Water-Based Paint (Effect Coating)
7 -  Two-Part Clear Coat
  Note
The approximate specification for the layer thickness can vary depending on the color and illustrates the differences in vertical and horizontal surfaces.
The specifications can be exceeded on individual vehicles when painting a second or multiple times. This however does not have to be mentioned.
 

Factory Paint Paint Structure

General Information
...

Customer Service Paint Paint Structure
Galvanized Sheet Metal on Both Sides Previous attempts to match flanges have led to the use of only galvanized sheet metal on both sides. Only here d ...

Other materials:

Pneumatic Brush Grinder Set -VAS6446
Definition: Pneumatic Brush Grinder Set -VAS6446- Product Description: The Pneumatic Brush Grinder Set -VAS6446- serves to prepare the surface. For example: removes underbody ...

Adjusting the steering wheel position
Fig. 41 Adjusting the steering wheel position mechanically First read and observe the introductory information and safety warnings Adjust the steering wheel position before setting off and only when the vehicle is stationary. Push down the lever . Adjust the steering wheel so th ...

Mounting Damage
Bundle broken during tire inflation.     Modern radial car tires are mounted only on safety rims. These have a hump -1- running along the shoulders. 1 -  Hump (H2) ...

© 2016-2022 Copyright www.vwpolo.net