Volkswagen Polo Service & Repair Manual: Evacuating and Charging Valve, High Pressure Side
| Special tools and workshop equipment
required |
| Torque Wrench 1783 - 2-10Nm -VAG1783- with Torque Wrench
1783 - 1/4" Drive Ratchet -VAS6234- |
WARNING
| There is a danger of ice-up. |
| Refrigerant will leak out if refrigerant circuit is
not discharged. |
| Refrigerant must be extracted before opening
refrigerant circuit. If refrigerant circuit is not
opened within 10 minutes of extraction, pressure may
form in refrigerant circuit due to evaporation. Extract
the refrigerant once more. |
|
| Only valves and connections that are resistant to
refrigerant R134a and refrigerant oil must be installed. |
| Different connections (outer diameter) for high pressure and
low pressure side. |
| Always screw on sealing caps. |
|
|
|
| Refer to
→ Rep. Gr.87 for the vehicle-specific repair manual. |
 Note
| Torque Wrench 1783 - 2-10Nm -VAG1783- with Torque Wrench
1783 - 1/4" Drive Ratchet -VAS6234- |
| Use a suitable Refrigerant Sockets -T10364- to loosen the
valve insert. Refer to
→ Fig. „“ Refrigerant Sockets -T10364- for the high pressure/low
pressure side service connection valves in the refrigerant
circuit”“ |
| 1 - |
Socket with external and internal threads |
| 2 - |
O-ring: 10.8 mm; 1.8 mm identification: black or with colors |
| 3 - |
Valve with M12 x 1.5 mm external threads and groove for
O-ring (7 ± 1 Nm) |
| 4 - |
O-ring for the cap: 10.8 mm; 1.8 mm identification: black or
with colors |
|
|
|
Special tools and workshop equipment
required
Torque Wrench 1783 - 2-10Nm -VAG1783- with Torque Wrench
1783 - 1/4" Drive Ratchet -VA ...
Special tools and workshop equipment
required
Torque Wrench 1783 - 2-10Nm -VAG1783- with Torque Wrench
1783 - 1/4" Drive Ratchet -VA ...
Other materials:
Flushing Circuit Block Diagrams
Note
The arrows in the following illustrations show the direction
of refrigerant flow while flushing. During flushing, refrigerant
flows in the opposite direction than during A/C system
operation, therefore the high pressure side of A/C se ...
General Information
In order to be able to force moisture and other contaminants
out of refrigerant circuit, compressed air and nitrogen (to
force moisture out of refrigerant circuit) are to be used.
For the most part, blowing through the refrigerant circui ...
Coolant specification
First read and observe the introductory information
and safety warningsThe cooling system is filled at the factory with a mixture
of specially prepared water and at least 40% coolant additive G 13
(TL-VW 774 J). The coolant additive is dyed purple. This mixture of water and coolant
additive ...
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Evacuating and Charging Valve with Schrader Valve
Evacuating and Charging Valve, Low Pressure Side