VW Polo manuals

Volkswagen Polo Service & Repair Manual: Empty Refrigerant Circuit

–  Remove malfunctioning component.
–  Remove the A/C compressor.
–  Remove oil drain plug from A/C compressor.
  Note
To speed up refrigerant oil drainage, turn A/C compressor by hand via ribbed belt or magnetic clutch plate.
Pour the used refrigerator oil out of the A/C compressor.
Then fill the A/C compressor with quantity of fresh refrigerant oil corresponding to quantity of refrigerant oil in original part compressor. Refer to → Rep. Gr.87.
Use different refrigerant oils and quantities for the various compressors. Refer to → Rep. Gr.87.
To ensure the compressor is lubricated at start-up, at least 80 cm3 of refrigerant oil must be poured into the compressor. The remainder can be added to the new reservoir or receiver/dryer. Refer to → Rep. Gr.87.
If dirt has penetrated into the compressor with the refrigerant circuit open (for example after an accident), compressor is to be replaced.
Flush the refrigerant circuit with compressed air and remove moisture with nitrogen. Refer to → Chapter „Refrigerant Circuit, Flushing with Compressed Air and Nitrogen“.
–  Replace receiver/dryer or accumulator and restrictor.
–  Assemble, evacuate and recharge refrigerant circuit.
   
Leaking or Damaged Components except A/C Compressor, Reservoir or Receiver/Dryer
...

Refrigerant Still in Circuit
Discharge the refrigerant circuit. –  Remove malfunctioning component, flush with compressed air, collect escaping refrigerant oil. ...

Other materials:

Vehicle-specific weight ratings
First read and observe the introductory information and safety warnings All data in the official vehicle documents take precedence over these data. All data in this manual apply to the basic model. The vehicle data sticker in the service schedule and the official vehicle documents show which ...

Vents
Fig. 128 In the dash panel: vents First read and observe the introductory information and safety warnings The vents   should be left open to ensure that the vehicle interior is sufficiently heated, ventilated and cooled. Turn the relevant thumb wheel (magnified view) in the required ...

Smooth Tube, Repairing
A new repair concept has been developed for repairing washer system hoses. Various individual hose connectors, adapters, Ethylene Propylene Diene Methylene (EPDM) rubber hoses and shrink tubing will be offered as replacement parts. Smoot ...

© 2016-2026 Copyright www.vwpolo.net