Volkswagen Polo Service & Repair Manual: Empty Refrigerant Circuit
| – |
Remove malfunctioning component. |
| – |
Remove the A/C compressor. |
| – |
Remove oil drain plug from A/C compressor. |
 Note
| To speed up refrigerant oil drainage, turn A/C compressor by
hand via ribbed belt or magnetic clutch plate. |
| Pour the used refrigerator oil out of the A/C compressor. |
| Then fill the A/C compressor with quantity of fresh
refrigerant oil corresponding to quantity of refrigerant oil in
original part compressor. Refer to
→ Rep. Gr.87. |
| Use different refrigerant oils and quantities for the
various compressors. Refer to
→ Rep. Gr.87. |
| To ensure the compressor is lubricated at start-up, at least
80 cm3 of refrigerant oil must be
poured into the compressor. The remainder can be added to the
new reservoir or receiver/dryer. Refer to
→ Rep. Gr.87. |
| If dirt has penetrated into the compressor with the
refrigerant circuit open (for example after an accident),
compressor is to be replaced. |
| Flush the refrigerant circuit with compressed air and remove
moisture with nitrogen. Refer to
→ Chapter „Refrigerant Circuit, Flushing with Compressed Air and
Nitrogen“. |
| – |
Replace receiver/dryer or accumulator and restrictor. |
| – |
Assemble, evacuate and recharge refrigerant circuit. |
|
|
|
Discharge the refrigerant circuit.
–
Remove malfunctioning component, flush with compressed air,
collect escaping refrigerant oil.
...
Other materials:
Service Charging with Battery Charger -VAS5900
Special tools and workshop equipment
required
Battery Charger -VAS5900-
WARNING
Risk of injury. Follow all Warnings and Safety
Precautions. Refer to
→ ...
Manual gearbox: selecting a gear
Fig. 110 Gear shift pattern of a 5 or 6-speed
manual gearbox
First read and observe the introductory information
and safety warnings The positions of the individual driving
gears are shown on the gearshift lever .
Fully depress and hold the clutch pedal.
Move the gear lever t ...
Switching the TCS on and off
Fig. 116 In the centre console: button
for switching the TCS on and off manually
First read and observe the introductory information
and safety warnings The electronic stability control (ESC) only
functions when the engine is running. It consists of ABS, EDL and TCS.
When the engine is r ...
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Refrigerant Still in Circuit