VW Polo manuals

Volkswagen Polo Service & Repair Manual: Empty Refrigerant Circuit

–  Remove malfunctioning component.
–  Remove the A/C compressor.
–  Remove oil drain plug from A/C compressor.
  Note
To speed up refrigerant oil drainage, turn A/C compressor by hand via ribbed belt or magnetic clutch plate.
Pour the used refrigerator oil out of the A/C compressor.
Then fill the A/C compressor with quantity of fresh refrigerant oil corresponding to quantity of refrigerant oil in original part compressor. Refer to → Rep. Gr.87.
Use different refrigerant oils and quantities for the various compressors. Refer to → Rep. Gr.87.
To ensure the compressor is lubricated at start-up, at least 80 cm3 of refrigerant oil must be poured into the compressor. The remainder can be added to the new reservoir or receiver/dryer. Refer to → Rep. Gr.87.
If dirt has penetrated into the compressor with the refrigerant circuit open (for example after an accident), compressor is to be replaced.
Flush the refrigerant circuit with compressed air and remove moisture with nitrogen. Refer to → Chapter „Refrigerant Circuit, Flushing with Compressed Air and Nitrogen“.
–  Replace receiver/dryer or accumulator and restrictor.
–  Assemble, evacuate and recharge refrigerant circuit.
   
Leaking or Damaged Components except A/C Compressor, Reservoir or Receiver/Dryer
...

Refrigerant Still in Circuit
Discharge the refrigerant circuit. –  Remove malfunctioning component, flush with compressed air, collect escaping refrigerant oil. ...

Other materials:

Types of Batteries
General Information   Caution The following batteries described are maintenance-free batteries. Do not remove any of the labels on the battery and do not add distilled water. Only perfo ...

Adjusting the head restraints
Fig. 39 Adjusting front head restraint Fig. 40 Adjusting rear head restraint First read and observe the introductory information and safety warnings Every seat is fitted with a head restraint. The centre rear head restraint is designed solely for use with the centre rear seat. This head r ...

First aid kit and warning triangle
Fig. 153 In the luggage compartment: holder for the first aid kit Fig. 154 In the luggage compartment. A: Warning triangle under the loading edge, B: Warning triangle in the vehicle tools First read and observe the introductory information and safety warnings First aid kit A first-ai ...

© 2016-2026 Copyright www.vwpolo.net