Volkswagen Polo Service & Repair Manual: Bonding Agent

Volkswagen Polo Service & Repair Manual / General Paint Information / Original Products / SprayMax System / Bonding Agent

Definition:

Bonding Agent -LLS MAX 015-, plastic

Edition 10/2012

Product Description

The Bonding Agent -LLS MAX 015- is a universal single-component bonding agent for all standard exterior plastic vehicle parts.

Properties:

Easy processing

Good adhesion properties

High elasticity

Application Instructions

Base Surface

Suitable base surfaces:

All standard plastic parts used on car exteriors (PP, EPDM, ABS, PC, PPO, PA, R-TPU, PBTP, PVC, PUR, PUR soft foam, UP-GF).

Pre-treatment of base surfaces:

The base surface must be free of separating agents.

Before cleaning plastic parts, temper them for 60 minutes at +60 ℃ to “sweat out” the separating agents.

–	Clean using Antistatic Plastic Cleaner -LVM 001 001 A2- or a milder Silicone Remover, Long -LVM 020 100 A5-.

Note

The effort needed for cleaning depends on the type and quantity of the separating agent used. We recommend using a sanding pad to help cleaning

Let the thinner evaporate (for example, air-drying overnight at room temperature or 30-40 minutes at +60℃ (140 °F)).

Bonding Agent

–	Before priming, lightly clean again using Antistatic Plastic Cleaner -LVM 001 001 A2- or Silicone Remover, Long -LVM 020 100 A5- (antistatic effect).

Bonding Agent

Processing

Application:

–	Shake the can thoroughly for two minutes.

Bonding Agent

Application type “coat”

–	Apply one preliminary sealed spray application (1-2 µm).

Spraying distance:

–	Maintain a distance of 20 to 25 cm.

Bonding Agent

Ventilate: at +20 °C (68 °F) room temperature for 10 to 15 minutes.

Note

If the spraying procedure is interrupted, make sure that the valve above the spray head is empty to prevent any nozzle blockage.

Sanded-through areas that are not larger than 5.0 cm can be reworked using Bonding Agent -LLS MAX 015-directly with top coat.

Further Processing

Fill with:

Elasticized two-part HS filler (for elastification, refer to the technical application instructions for the respective filler).

Can be painted over with:

Two-Part HS Top Coat

Water-based base paint and two-part HS clear coats

Caution

For work safety, wear appropriate, personal protective equipment.

Note the safety data sheets as well as the warnings on the label of the spray nozzle.

Shake briefly again before every spray application.

Dispose of the empty spray cans as recyclable material.

Characteristics

Bonding Agent

VOC value: 2004/42/IIB(e)(840)730

The EU limit for this product (product category IIB.e) in ready-to-use form is a maximum of 840 g/L volatile organic compounds. The VOC-value of this product in ready-to-use form is a maximum of 730 g/L.

Storage

The guaranteed shelf life of 60 months from date of manufacture. Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).

Bonding AgentP00-10050

Storage Conditions

The prescribed storage temperature is +20 to +25 °C (68 °F to 77 °F) )(do not to fall below +5 °C (41 °F)).

Bonding Agent

Blender

Definition: Blender -LLS MAX 009- Edition 10/2008 Product Description The Blende ...

Additional Materials

...

Other materials:

Releasing and Disassembly Contact Housings, General Information
Note Observe general notes for repairs on the vehicle electrical system. Refer to → Chapter „Vehicle Electrical System, General Repair Information“. Always use the release tools intended for the ...

Charging, replacing, disconnecting and connecting the vehicle battery
First read and observe the introductory information and safety warningsCharging the battery The vehicle battery should be charged by a qualified workshop, as the technology used in factory-fitted batteries requires voltage-limited charging . Volkswagen recommends using a Volkswagen dealership ...

Flushing Not Necessary
Note For vehicles with an electrically-driven A/C compressor, de-energize the high voltage system before removing the A/C compressor. Refer to → Electrical System Hybrid; Rep. Gr.93. – Dischar ...