Volkswagen Polo Service & Repair Manual: Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs
Dry sand the cataphoretic primer on the roof adhesive surface
-item 6-
→ Item down to the bare metal using P180 sandpaper. |
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– |
Dry sand the roof pillar adhesive surface
-item 6-
→ Item down to the bare metal using P180 sandpaper. |
Note
Prime the sanded-through areas outside of the body adhesive
-item 6-
→ Item with Two-Part Wash Primer - LHV 043 000 A2-
and then fill with Two-Part HS Performance Filler. |
– |
Clean the adhesion area with Silicone Remover. |
– |
Replace the roof. Refer to
→ Body Exterior; Rep. Gr.51. |
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1 - |
Two-Part Window Adhesive |
4 - |
Two-Part Body Adhesive |
5 - |
Roof Pillar/Side Panel |
6 - |
Sanded-Down Bare Metal Area |
Note
The underbody and stone chip protection structure must be
restored back to its original layer strength and appearance
during a repair.
...
Note
The corrosion protection in the fender seam must be applied on all
replacement parts, on which the attached seal is not already present.
The additional ...
Other materials:
Wire Break with Single Repair Point
Repair point with single crimp connection
–
Free up wire intended for repair (approximately 20 cm to
both sides of repair point).
–
If required, remove wiring harness wrapping using a folding
...
Battery with Visual Indicator, Checking
WARNING
Risk of injury. Follow all Warnings and Safety
Precautions. Refer to
→ Chapter „Warnings and Safety Precautions“.
Perform Battery Checks in the Follo ...
Roll-back function of the electric panorama sliding/tilting glass roof
First read and observe the introductory information
and safety warnings
The roll-back function can reduce the risk of injury when the electric panorama
sliding/tilting glass roof is being closed . If the electric panorama sliding/tilting
glass roof is not able to close because it is stiff or ...
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