Volkswagen Polo Service & Repair Manual: Two-Part Synthetic Adhesion Filler

Volkswagen Polo Service & Repair Manual / General Paint Information / Original Products / Filler / Two-Part Synthetic Adhesion Filler

Definition:

Two-Part Synthetic Adhesion Filler -LKF 696 009 A2-, white

Two-Part Synthetic Adhesion Filler -LKF 696 040 A2-, black

Edition 08/2013

Product Description

The two-part synthetic adhesion filler is a high-quality two-part primer filler for plastic parts.

Properties:

Adhesion on all standard vehicle plastic parts

Can be used wet-in-wet

Efficient coating system

Easy to handle

Very long processing time

Application Instructions

Base Surface

Suitable base surfaces:

All standard plastic parts used on car exteriors

PP, PP/EPDM, ABS, SAN, PC, PA, PUR-RIM, R-TPU, TPO, PBTP, PVC

PUR, PUR soft foam

UP-GF

Pre-treatment of base surfaces:

The base surface must be free of separating agents.

Before cleaning plastic parts, temper them for 60 minutes at +60 ℃ (140 °F) to “sweat out” the separating agents.

–	Clean using Antistatic Plastic Cleaner -LVM 001 001 A2- or a milder Silicone Remover, Long -LVM 020 100 A5-.

Note

The effort needed for cleaning depends on the type and quantity of the separating agent used. We recommend using a sanding pad to help cleaning

Let the thinner evaporate (for example, air-drying overnight at room temperature or 30-40 minutes at +60 ℃ (140°F)).

Two-Part Synthetic Adhesion Filler

–	Before applying the adhesive filler, lightly clean again using Antistatic Plastic Cleaner -LVM 001 001 A2- or Silicone Remover, Long -LVM 020 100 A5- (antistatic effect).

Two-Part Synthetic Adhesion Filler

Processing

Thinner:

–	Do not add any thinner!

Mixture ratio:

–	1:1 by volume with Two-Part Adhesive Filler Hardener -LHA 005 000 A2-.

Two-Part Synthetic Adhesion Filler

Processing time/pot life:

–	Adjustment for spraying 7 to 9 hours at +20 °C (68 °F)

Note

Do not add any thinner! The material can be sprayed after adding the hardener.

Two-Part Synthetic Adhesion Filler

Application type “coat”

Two-Part Synthetic Adhesion Filler

–	Processing viscosity 4 mm for +20 °C (68 °F), German Industry Standardization 53211

Processing viscosity 4 mm gravity feed spraygun “Compliant” and “HVLP”:

DIN 4 mm: 16 to 18 seconds

ISO 4 mm: 37 to 45 seconds.

Two-Part Synthetic Adhesion Filler

–	Set spray nozzle (see manufacturer's information): “Compliant” 1.3 to 1.4 mm.

–	Set spray nozzle (see manufacturer's information): “HVLP” 1.4 to 1.5 mm.

–	Set spray pressure (see manufacturer's information): “Compliant” to 2.0 to 2.5 bar.

–	Set atomizing pressure (see manufacturer's information): “HVLP” 0.7 bar.

Two-Part Synthetic Adhesion Filler

–	Apply an application (apply a thin application and then a normal application after that).

–	The recommended dry layer thickness is between 25 and 30 µm.

Two-Part Synthetic Adhesion Filler

Drying

Air dry at +20 °C (68 °F) room temperature, can be sprayed over after 15 to 20 minutes

Two-Part Synthetic Adhesion Filler

Reworking

Two-Part Synthetic Adhesion Filler

After a ventilation time of 15 to 20 minutes (up to a maximum of 24 hours), spray on a suitable top coat wet-in-wet at +20 °C (68 °F).

Note

If needed, the two-part plastic adhesive filler can be lightly sanded with P 800-1000 grit wet sandpaper after drying for 30 minutes (at +60 °C (140 °F) object temperature) or after two hours (+20 °C (68 °F) room temperature).

Any faults in the base surface can be filled in with Two-Part Fine Filling Paste -LSP 784 002 A2- after the two-part plastic adhesive filler has dried.

Filler patches must be insulated with two-part synthetic adhesion filler before applying the top coat.

Afterwards, can be painted over with:

Water-based base paint and two-part HS clear coat

Two-Part HS Top Coat

WARNING

Painted plastic parts may not be cleaned with a high-pressure cleaner before 6 weeks have passed. The minimum distance between the nozzle and the object is 30 cm.

Two-Part Synthetic Adhesion Filler

Personal Protective Equipment:

Note the safety data sheets

Wear the personal protective equipment during application

Characteristics

Two-Part Synthetic Adhesion Filler

Delivery Viscosity	Two-Part Adhesive Filler Hardener	11 seconds
Delivery Viscosity	Two-Part Synthetic Adhesion Filler	100 seconds
Flashpoint:	above +23 °C (73.4 °F)

Storage

The guaranteed shelf life is 24 months from production date. Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).

Two-Part Synthetic Adhesion Filler

Storage Conditions

The prescribed storage temperature for the two-part synthetic adhesion filler is +20 °C (68 °F).

The prescribed storage temperature for the two-part adhesive filler hardener is +20 °C (68 °F) (not to fall below +5 °C (41 °F)). If exposed to frost, the hardener should be rewarmed to +20 °C (68 °F). Now it is suitable for use.

Two-Part Synthetic Adhesion Filler

Two-Part HS Performance Filler

Definition: Two-Part HS Performance Filler -LVM 014 100 A4-, white Two-Part HS Performance Filler -LVM 014 173 A4-, dark ...

Two-Part HS Wet-in-Wet Filler

Definition: Two-Part HS Wet-in-Wet Filler -LVM 013 008 A4-, light gray Two-Part HS Wet-in-Wet Filler -LVM 013 905 A4-, b ...

Other materials:

Winter tyres
First read and observe the introductory information and safety warningsIn winter road conditions, winter tyres will considerably improve the car's handling. The design of summer tyres (width, rubber compound, tread pattern) gives less grip on ice and snow. Volkswagen urgently recommends the ...

Battery Safety Label
Battery Safety Label 1. - When working in the area of batteries, fire, sparks, open flame and smoking are prohibited. Avoid sparks when working with cables and electrical devices, and from electrostatic discharge. Avoid s ...

Foreword
Foreword (Edition 10.2014) The content of this guide has been divided into two section. The first section contains information and important tips about “towing a trailer”. For example, technical requ ...