VW Polo manuals

Volkswagen Polo Service & Repair Manual: Two-Part Synthetic Adhesion Filler

Definition:
Two-Part Synthetic Adhesion Filler -LKF 696 009 A2-, white
Two-Part Synthetic Adhesion Filler -LKF 696 040 A2-, black
Edition 08/2013
Product Description
The two-part synthetic adhesion filler is a high-quality two-part primer filler for plastic parts.
Properties:
Adhesion on all standard vehicle plastic parts
Can be used wet-in-wet
Efficient coating system
Easy to handle
Very long processing time
Application Instructions
Base Surface
Suitable base surfaces:
All standard plastic parts used on car exteriors
PP, PP/EPDM, ABS, SAN, PC, PA, PUR-RIM, R-TPU, TPO, PBTP, PVC
PUR, PUR soft foam
UP-GF
   
Pre-treatment of base surfaces:
The base surface must be free of separating agents.
Before cleaning plastic parts, temper them for 60 minutes at +60 ℃ (140 °F) to “sweat out” the separating agents.
–  Clean using Antistatic Plastic Cleaner -LVM 001 001 A2- or a milder Silicone Remover, Long -LVM 020 100 A5-.
  Note
The effort needed for cleaning depends on the type and quantity of the separating agent used. We recommend using a sanding pad to help cleaning
Let the thinner evaporate (for example, air-drying overnight at room temperature or 30-40 minutes at +60 ℃ (140°F)).
 

Two-Part Synthetic Adhesion Filler

–  Before applying the adhesive filler, lightly clean again using Antistatic Plastic Cleaner -LVM 001 001 A2- or Silicone Remover, Long -LVM 020 100 A5- (antistatic effect).
 

Two-Part Synthetic Adhesion Filler

Processing
Thinner:
–  Do not add any thinner!
Mixture ratio:
–  1:1 by volume with Two-Part Adhesive Filler Hardener -LHA 005 000 A2-.
 

Two-Part Synthetic Adhesion Filler

Processing time/pot life:
–  Adjustment for spraying 7 to 9 hours at +20 °C (68 °F)
  Note
Do not add any thinner! The material can be sprayed after adding the hardener.
 

Two-Part Synthetic Adhesion Filler

Application type “coat”
 

Two-Part Synthetic Adhesion Filler

–  Processing viscosity 4 mm for +20 °C (68 °F), German Industry Standardization 53211
Processing viscosity 4 mm gravity feed spraygun “Compliant” and “HVLP”:
DIN 4 mm: 16 to 18 seconds
ISO 4 mm: 37 to 45 seconds.
 

Two-Part Synthetic Adhesion Filler

–  Set spray nozzle (see manufacturer's information): “Compliant” 1.3 to 1.4 mm.
–  Set spray nozzle (see manufacturer's information): “HVLP” 1.4 to 1.5 mm.
–  Set spray pressure (see manufacturer's information): “Compliant” to 2.0 to 2.5 bar.
–  Set atomizing pressure (see manufacturer's information): “HVLP” 0.7 bar.
 

Two-Part Synthetic Adhesion Filler

–  Apply an application (apply a thin application and then a normal application after that).
–  The recommended dry layer thickness is between 25 and 30 µm.
 

Two-Part Synthetic Adhesion Filler

Drying
Air dry at +20 °C (68 °F) room temperature, can be sprayed over after 15 to 20 minutes
 

Two-Part Synthetic Adhesion Filler

Reworking
 

Two-Part Synthetic Adhesion Filler

After a ventilation time of 15 to 20 minutes (up to a maximum of 24 hours), spray on a suitable top coat wet-in-wet at +20 °C (68 °F).
  Note
If needed, the two-part plastic adhesive filler can be lightly sanded with P 800-1000 grit wet sandpaper after drying for 30 minutes (at +60 °C (140 °F) object temperature) or after two hours (+20 °C (68 °F) room temperature).
Any faults in the base surface can be filled in with Two-Part Fine Filling Paste -LSP 784 002 A2- after the two-part plastic adhesive filler has dried.
Filler patches must be insulated with two-part synthetic adhesion filler before applying the top coat.
Afterwards, can be painted over with:
Water-based base paint and two-part HS clear coat
Two-Part HS Top Coat
  WARNING
Painted plastic parts may not be cleaned with a high-pressure cleaner before 6 weeks have passed. The minimum distance between the nozzle and the object is 30 cm.
 

Two-Part Synthetic Adhesion Filler

Personal Protective Equipment:
Note the safety data sheets
Wear the personal protective equipment during application
Characteristics
 

Two-Part Synthetic Adhesion Filler

Delivery Viscosity Two-Part Adhesive Filler Hardener 11 seconds
Two-Part Synthetic Adhesion Filler 100 seconds
Flashpoint: above +23 °C (73.4 °F)
 
     
Storage
The guaranteed shelf life is 24 months from production date. Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).
 

Two-Part Synthetic Adhesion Filler

Storage Conditions
The prescribed storage temperature for the two-part synthetic adhesion filler is +20 °C (68 °F).
The prescribed storage temperature for the two-part adhesive filler hardener is +20 °C (68 °F) (not to fall below +5 °C (41 °F)). If exposed to frost, the hardener should be rewarmed to +20 °C (68 °F). Now it is suitable for use.
 

Two-Part Synthetic Adhesion Filler

Two-Part HS Performance Filler
Definition: Two-Part HS Performance Filler -LVM 014 100 A4-, white Two-Part HS Performance Filler -LVM 014 173 A4-, dark ...

Two-Part HS Wet-in-Wet Filler
Definition: Two-Part HS Wet-in-Wet Filler -LVM 013 008 A4-, light gray Two-Part HS Wet-in-Wet Filler -LVM 013 905 A4-, b ...

Other materials:

Car-Net services
First read and observe the introductory information and safety warningsTelematic services (Car-Net), referred to hereafter as Car-Net services, encompass both information services such as extended navigation services, and vehicle-related services such as vehicle status, emergency and breakdown ...

Battery, Charging
Requirements   WARNING Batteries that have a light yellow visual indicator do not have to be tested or charged. Jump starting must not be used! There is a risk ...

Stopping the engine
First read and observe the introductory information and safety warnings  The steps should only be carried out in the specified order. 1. The vehicle must be completely stationary  . 2. Press the brake pedal. Keep ...

© 2016-2024 Copyright www.vwpolo.net