Volkswagen Polo Service & Repair Manual: Two-Part HS Premium Filler
| Two-Part HS Premium Filler -LVM 013 171 A4-, dark gray |
| Two-Part HS Premium Filler -LGF 013 007 A4-, light gray |
| Two-Part HS Premium Filler -LGF 013 100 A4-, white |
| Two-Part HS Premium Filler -LGF 013 190 A4-, anthracite |
| These two-part premium fillers are high-quality two-part HS
acrylic-resin-based fillers. |
| Very long processing time |
| Optimal and stable processing properties |
| Great stability under load |
| Excellent high-build characteristics |
| sheet steel that has been cleaned, sanded and primed with
Two-Part Wash Primer -LHV 043 000 A2- or One-Part Wash Primer -LVM
044 007/171 A2-, galvanized/electrolytically zinced sheet steel
or soft aluminum |
| Fine or non-sanded, thoroughly cleaned, original factory
primer. |
| Sanded factory paint or old paint (including thermoplastic
coatings) |
| Surfaces prepared with two-part polyester products and then
sanded very fine. |
| Cleaned and sanded UP-GF surfaces, free of separating agents |
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| Pre-treatment of base surfaces: |
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Carefully clean using Silicone Remover -LVM 020 000 A5- or
Silicone Remover, Long -LVM 020 100 A5-. |
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Use a suitable cleaning agent before reworking to ensure a
clean and residue-free surface. |
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| Two-Part HS Hardener -LHA 009 041 A3- |
| Two-Part HS Hardener, Short -LHA 021 004 A3- |
| Two-Part HS Hardener, Extra Short -LHA 009 046 A2- |
| Two-Part HS Hardener, Long -LHA 009 047 A3- |
| Two-Part HS Hardener, Extra Long -LHA 009 048 A3- |
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| Two-Part VHS Hardener, Short -LHA 009 050 A2- |
| Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5- |
| Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052
A3- |
| Two-Part VHS Hardener, Extra Long -LHA 009 053 A2- |
| For elastification. Refer to
→ Anchor. |
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| Processing time/pot life: |
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Ready to spray 90 to 120 minutes at +20 °C (68 °F)
(depending on the hardener used). |
| Two-Part Thinner -LVE 009 001 A5- |
| Two-Part Thinner, Long -LVM 009 300 A2- |
| Two-Part Thinner, Plus -LHA 014 000 A5- |
| Two-Part Thinner, Special -LVM 009 200 A2/A5- |
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Processing viscosity 4 mm for +20 °C (68 °F), German
Industry Standardization 53211 |
| Processing viscosity 4 mm gravity feed spraygun “Compliant”
and “HVLP” is the mixed viscosity. |
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| Adding 10 % VHS hardener at +20 °C (68 °F) material
temperature |
| Adding HS hardener is not required, but up to 10 % is
possible. |
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Use a measuring stick to mix when pouring in the hardener. |
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Set spray nozzle (see manufacturer's information):
“Compliant” 1.6 to 1.8 mm. |
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Set spray nozzle (see manufacturer's information): “HVLP”
1.5 to 1.9 mm. |
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Set spray pressure (see manufacturer's information):
“Compliant” to 1.5 to 3.0 bar. |
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Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
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Three spray applications are required to get a dry layer
thickness of between 80 and 300 µm. |
| When air drying, the maximum dry layer thickness is 300 µm. |
| When forced drying, the maximum dry layer thickness is 250
µm. |
| When IR drying (white and light gray), the maximum dry layer
thickness is 200 µm. |
| When IR drying (black), the maximum dry layer thickness is
180 µm. |
| The recommended dry layer thickness is between 80 and 200
µm. |
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| The material can be sanded after 3 to 4 hours (layer
thickness of 80 to 150 µm after air drying at +20 °C (68 °F)
room temperature). |
| If the applied layer thickness is between 150 and 300 µm,
the material should be allowed to dry over night and then
sanded. |
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| Final drying time with forced drying is a minimum of 5 to 15
minutes. |
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| Forced drying at +60 °C (140 °F) object temperature for 25
to 30 minutes for a layer thickness of between 80 and 150 µm; 35
to 45 minutes for a layer thickness of between 150 and 250 µm |
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| Final drying time for IR drying is a minimum of 5 to 15
minutes. |
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| IR drying (depending on layer thickness) with medium-wave
heater for 15 to 20 minutes and short-wave heater for 10 to 15
minutes |
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Dry-sand with rotary sander and dust extraction. P400-500
grit sandpaper |
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Wet-sand with P800-1000 grit sandpaper |
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| Can be painted over with: |
| Water-based base paint and two-part HS clear coat |
| Elastification for rigid and semi-rigid plastics: |
| The base material must first be mixed with 15 % Elastic
Additive -ALZ 011 001-. 3:1 mixing ratio for HS hardener without
thinner, 4:1 mixing ratio for VHS hardener with 5 % thinner. |
| Any faults in the base surface can be filled with two-part
polyester filling paste. After drying and intermediate sanding,
insulate the filler patches with two-part HS premium filler. |
| The best insulating effect, even with critical surfaces, is
achieved with a medium layer of 80 to 120 µm in 2 spray passes,
with air-drying overnight, or oven or IR drying. With critical
surfaces, fine preparation is required and the parts must be
evenly filled. |
| The Two-Part HS Vario Filler -LGF 786 004 A4- (gray) is
recommended for insulating thermoplastic coatings. |
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| Personal Protective Equipment: |
| Note the safety data sheets |
| Wear the personal protective equipment during application |
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| Delivery Viscosity |
Thixotropic |
| Flashpoint: |
above 23 °C (73.4 °F) |
| VOC value: 2004/42/IIB(c)(540)540 |
The EU limit for this product
(product category IIB.b) in ready-to-use form is a maximum of 540 g/L
volatile organic compounds. The VOC value of this product in
ready-to-use form is a maximum of 540 g/L. |
| The guaranteed shelf life is 24 months from production date.
Use no later than the date indicated on the label and store in
original container at +20 °C (68 °F). |
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Definition:
Two-Part HS Vario Filler -LGF 786 004 A4-, gray
Edition 04/2013
Product Description
...
Definition:
Two-Part HS Mixed Filler -LGF 810 150 A4-, white
Two-Part HS Mixed Filler -LGF 810 151 A4-, black
...
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Definition:
Sprayable Sealant -D 476 KD1 M2-, gray
Sprayable Sealant -D 476 KD2 M2-, black
Edition 08/2012
Product Description
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Safety Precautions
General Safety Precautions
As per VBG 20, German industrial liability insurance
association.
Follow the instructions for the workplace. They should be
displayed in the workplace.
...
Electrically-Driven A/C Compressor for High Voltage System
Caution
Non-approved tools or materials such as leak sealing
additives can cause damage or malfunctions in the
system.
Only use tools and materials approved by the
manufactu ...
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Two-Part HS Vario Filler
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