Volkswagen Polo Service & Repair Manual: Factory Paint Paint Structure
Structure of a Solid-Color Paint System, Conventional |
Approximately 80-120 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Electrophoretic Dip Primer |
5 - |
Two-Part Solid Top Coat |
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Structure of a Solid-Color Paint System, Water-Based Paint |
Approximately 80-130 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
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Structure of a Metallic and Pearl Color Paint System,
Water-Based Paint |
Approximately 80-130 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
5 - |
Water-Based Metallic/Pearl Color Base Coat |
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Structure of a Two-Coat Paint System, Conventional |
Approximately 100 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
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Structure of a 2010 Paint Process Paint System, Water-Based
Paint |
Approximately 80-120 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
4 - |
Water-Based Paint (Functional Coating) |
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Structure of a Three-Coat Paint System, Water-Based Paint |
Approximately 80-140 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
5 - |
Water-Based Paint (Pigmented Basic Color) |
6 - |
Water-Based Paint (Effect Coating) |
Note
The approximate specification for the layer thickness can
vary depending on the color and illustrates the differences in
vertical and horizontal surfaces. |
The specifications can be exceeded on individual vehicles
when painting a second or multiple times. This however does not
have to be mentioned. |
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Galvanized Sheet Metal on Both Sides
Previous attempts to match flanges have led to the use of
only galvanized sheet metal on both sides. Only here d ...
Other materials:
Flat Connector Systems
Note
If necessary, housing securing mechanisms (secondary locks)
must be released or removed using specified tool before
releasing the contacts. Refer to
→ Chapter „Secondary Lock“.
...
Special Connector Systems
Note
If necessary, housing securing mechanisms (secondary locks)
must be released or removed using specified tool before
releasing the contacts. Refer to
→ Chapter „Secondary Lock“.
...
Manual gearbox: selecting a gear
Fig. 110 Gear shift pattern of a 5 or 6-speed
manual gearbox
First read and observe the introductory information
and safety warnings The positions of the individual driving
gears are shown on the gearshift lever .
Fully depress and hold the clutch pedal.
Move the gear lever t ...
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