Volkswagen Polo Service & Repair Manual: Factory Paint Paint Structure

Volkswagen Polo Service & Repair Manual / General Paint Information / General Information / Factory Paint Paint Structure

Structure of a Solid-Color Paint System, Conventional

Approximately 80-120 µm thick

1 -	Steel Panel

2 -	Zinc Phosphate Coating

3 -	Electrophoretic Dip Primer

4 -	Intermediate Filler

5 -	Two-Part Solid Top Coat

Factory Paint Paint Structure

Structure of a Solid-Color Paint System, Water-Based Paint

Approximately 80-130 µm thick

1 -	Steel Panel

2 -	Zinc Phosphate Coating

3 -	Cathodic Electrophoretic Painting

4 -	Water-Based Filler

5 -	Water-Based Paint

6 -	Two-Part Clear Coat

Factory Paint Paint Structure

Structure of a Metallic and Pearl Color Paint System, Water-Based Paint

Approximately 80-130 µm thick

1 -	Steel Panel

2 -	Zinc Phosphate Coating

3 -	Cathodic Electrophoretic Painting

4 -	Water-Based Filler

5 -	Water-Based Metallic/Pearl Color Base Coat

6 -	Two-Part Clear Coat

Factory Paint Paint Structure

Structure of a Two-Coat Paint System, Conventional

Approximately 100 µm thick

1 -	Steel Panel

2 -	Zinc Phosphate Coating

3 -	Cathodic Electrophoretic Painting

4 -	Intermediate Filler

5 -	Solid Top Coat

6 -	Two-Part Clear Coat

Factory Paint Paint Structure

Structure of a 2010 Paint Process Paint System, Water-Based Paint

Approximately 80-120 µm thick

1 -	Steel Panel

2 -	Zinc Phosphate Coating

3 -	Cathodic Electrophoretic Painting

4 -	Water-Based Paint (Functional Coating)

5 -	Two-Part Clear Coat

Factory Paint Paint Structure

Structure of a Three-Coat Paint System, Water-Based Paint

Approximately 80-140 µm thick

1 -	Steel Panel

2 -	Zinc Phosphate Coating

3 -	Cathodic Electrophoretic Painting

4 -	Water-Based Filler

5 -	Water-Based Paint (Pigmented Basic Color)

6 -	Water-Based Paint (Effect Coating)

7 -	Two-Part Clear Coat

Note

The approximate specification for the layer thickness can vary depending on the color and illustrates the differences in vertical and horizontal surfaces.

The specifications can be exceeded on individual vehicles when painting a second or multiple times. This however does not have to be mentioned.

Factory Paint Paint Structure

General Information

...

Customer Service Paint Paint Structure

Galvanized Sheet Metal on Both Sides Previous attempts to match flanges have led to the use of only galvanized sheet metal on both sides. Only here d ...

Other materials:

Opening and closing the bonnet
Fig. 134 A: release lever in the footwell on the driver side. B: release lever on the bonnet Fig. 135 C: holder for the bonnet stay in the lock carrier. D: bonnet secured with the bonnet stay First read and observe the introductory information and safety warningsOpening the bonnet Ensu ...

Wheel, Balancing, Tire and Wheel Radial and Lateral Run-Out, Checking
Before beginning balancing, the following requirements must be fulfilled. The tire pressure must be OK. The tire profile must not be worn on one side. The tire profile must be at least 4 mm. ...

Two-Part Filler
Definition: Two-Part Filler -LLS MAX 202 M2-, medium gray Edition 03/2013 Product Description The Two-Part Filler -LLS MAX 202 M2-, (medium gray) is a high-quality two-part H ...