VW Polo manuals

Volkswagen Polo Service & Repair Manual: Factory Paint Paint Structure

Structure of a Solid-Color Paint System, Conventional
Approximately 80-120 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Electrophoretic Dip Primer
4 -  Intermediate Filler
5 -  Two-Part Solid Top Coat
 

Factory Paint Paint Structure

Structure of a Solid-Color Paint System, Water-Based Paint
Approximately 80-130 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Filler
5 -  Water-Based Paint
6 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a Metallic and Pearl Color Paint System, Water-Based Paint
Approximately 80-130 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Filler
5 -  Water-Based Metallic/Pearl Color Base Coat
6 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a Two-Coat Paint System, Conventional
Approximately 100 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Intermediate Filler
5 -  Solid Top Coat
6 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a 2010 Paint Process Paint System, Water-Based Paint
Approximately 80-120 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Paint (Functional Coating)
5 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a Three-Coat Paint System, Water-Based Paint
Approximately 80-140 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Filler
5 -  Water-Based Paint (Pigmented Basic Color)
6 -  Water-Based Paint (Effect Coating)
7 -  Two-Part Clear Coat
  Note
The approximate specification for the layer thickness can vary depending on the color and illustrates the differences in vertical and horizontal surfaces.
The specifications can be exceeded on individual vehicles when painting a second or multiple times. This however does not have to be mentioned.
 

Factory Paint Paint Structure

General Information
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Customer Service Paint Paint Structure
Galvanized Sheet Metal on Both Sides Previous attempts to match flanges have led to the use of only galvanized sheet metal on both sides. Only here d ...

Other materials:

Cleaning leatherette upholstery
First read and observe the introductory information and safety warningsPlease observe the following notes prior to cleaning the leatherette upholstery . Only use water and neutral detergents to clean the leatherette upholstery. NOTICE Do not use solvents, wax polish, shoe cream, spot remover ...

Reservoir
  Caution Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the system. Only use tools and materials approved by the manufactu ...

Light Alloy Wheels, Care and Maintenance
To maintain the decorative appearance of light alloy wheels for a long time, regular care is necessary. In particular, road salt and dust from brake abrasion must be thoroughly washed off every two weeks. Otherwise, the paint of the ligh ...

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