Volkswagen Polo Service & Repair Manual: Factory Paint Paint Structure
| Structure of a Solid-Color Paint System, Conventional |
| Approximately 80-120 µm thick |
| 2 - |
Zinc Phosphate Coating |
| 3 - |
Electrophoretic Dip Primer |
| 5 - |
Two-Part Solid Top Coat |
|
|
|
| Structure of a Solid-Color Paint System, Water-Based Paint |
| Approximately 80-130 µm thick |
| 2 - |
Zinc Phosphate Coating |
| 3 - |
Cathodic Electrophoretic Painting |
|
|
|
| Structure of a Metallic and Pearl Color Paint System,
Water-Based Paint |
| Approximately 80-130 µm thick |
| 2 - |
Zinc Phosphate Coating |
| 3 - |
Cathodic Electrophoretic Painting |
| 5 - |
Water-Based Metallic/Pearl Color Base Coat |
|
|
|
| Structure of a Two-Coat Paint System, Conventional |
| Approximately 100 µm thick |
| 2 - |
Zinc Phosphate Coating |
| 3 - |
Cathodic Electrophoretic Painting |
|
|
|
| Structure of a 2010 Paint Process Paint System, Water-Based
Paint |
| Approximately 80-120 µm thick |
| 2 - |
Zinc Phosphate Coating |
| 3 - |
Cathodic Electrophoretic Painting |
| 4 - |
Water-Based Paint (Functional Coating) |
|
|
|
| Structure of a Three-Coat Paint System, Water-Based Paint |
| Approximately 80-140 µm thick |
| 2 - |
Zinc Phosphate Coating |
| 3 - |
Cathodic Electrophoretic Painting |
| 5 - |
Water-Based Paint (Pigmented Basic Color) |
| 6 - |
Water-Based Paint (Effect Coating) |
Note
| The approximate specification for the layer thickness can
vary depending on the color and illustrates the differences in
vertical and horizontal surfaces. |
| The specifications can be exceeded on individual vehicles
when painting a second or multiple times. This however does not
have to be mentioned. |
|
|
|
Galvanized Sheet Metal on Both Sides
Previous attempts to match flanges have led to the use of
only galvanized sheet metal on both sides. Only here d ...
Other materials:
Childproof lock
Fig. 27 In the left rear door: childproof
lock Ⓐ switched off, Ⓑ switched on
Fig. 28 In the right rear door: childproof
lock Ⓐ switched off, Ⓑ switched on
First read and observe the introductory information
and safety warnings
The childproof lock prevents the rear doors from being ...
Electric panorama sliding/tilting glass roof – function
First read and observe the introductory information
and safety warnings
Convenience opening and closing
The electric panorama sliding/tilting glass roof can be opened and closed from
the outside with the vehicle key.
Press and hold the locking or unlocking button on the vehicle key. The e ...
Two-Part Brilliant Clear Coat
Definition:
Two-Part Brilliant Clear Coat -L2K 769 K04 A5-
Edition 10/2010
Product Description
Two-part HS brilliant clear coat is a high-gloss, VOC
compliant high solid clea ...
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