Volkswagen Polo Service & Repair Manual: Factory Paint Paint Structure
Structure of a Solid-Color Paint System, Conventional |
Approximately 80-120 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Electrophoretic Dip Primer |
5 - |
Two-Part Solid Top Coat |
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Structure of a Solid-Color Paint System, Water-Based Paint |
Approximately 80-130 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
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Structure of a Metallic and Pearl Color Paint System,
Water-Based Paint |
Approximately 80-130 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
5 - |
Water-Based Metallic/Pearl Color Base Coat |
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Structure of a Two-Coat Paint System, Conventional |
Approximately 100 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
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Structure of a 2010 Paint Process Paint System, Water-Based
Paint |
Approximately 80-120 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
4 - |
Water-Based Paint (Functional Coating) |
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Structure of a Three-Coat Paint System, Water-Based Paint |
Approximately 80-140 µm thick |
2 - |
Zinc Phosphate Coating |
3 - |
Cathodic Electrophoretic Painting |
5 - |
Water-Based Paint (Pigmented Basic Color) |
6 - |
Water-Based Paint (Effect Coating) |
Note
The approximate specification for the layer thickness can
vary depending on the color and illustrates the differences in
vertical and horizontal surfaces. |
The specifications can be exceeded on individual vehicles
when painting a second or multiple times. This however does not
have to be mentioned. |
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Galvanized Sheet Metal on Both Sides
Previous attempts to match flanges have led to the use of
only galvanized sheet metal on both sides. Only here d ...
Other materials:
Industrial Dirt Remover
Definition:
Industrial Dirt Remover -ABS 600 000 10-
Edition 05/2004
Product Description
Industrial Dirt Remover -ABS 600 000 10- is used to remove
surface rust (metal dust) ...
Driving with an automatic gearbox
First read and observe the introductory information
and safety warnings The gearbox changes the forward gears up
and down automatically.
Driving down hills
The steeper the gradient, the lower the gear you will need. Lower gears increase
the braking effect of the engine. Never allow the veh ...
Battery Test, Performing using Battery Tester -VAS6161
Special tools and workshop equipment
required
Battery Tester -VAS6161-
WARNING
Risk of injury. Follow all Warnings and Safety
Precautions. Refer to
→& ...
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